Intelligent Construction Cone With Rotating Sensor Array

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Solution Overview

Problem

Conventional construction cones fail to provide effective warnings at night or in bad weather due to limited ambient lighting dependence, and their distance sensors have restricted detection ranges and angles, leading to accidents.

Innovation Solution

An intelligent construction cone with a rotatable light pervious body, integrated distance detector, warning device, lighting, and humidity sensors, which adjusts warning sounds and illumination based on environmental conditions, using a supersonic rangefinder and solar power for enhanced 360° detection and active warning capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional construction cones use passive warning effects (color marks or reflective strips), then the structure is simple, but the warning effect is poor at night or in bad weather

Engineering Contradiction:
Improvestructure simplicityVSAvoidwarning effect
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies dynamics by making the construction cone rotatable so that the detection angle and warning coverage are dynamically changed. The cone body can rotate 360 degrees, allowing the distance sensor and warning devices to cover all directions over time, transforming a static limited-coverage system into a dynamic full-coverage system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses periodic action through the rotational movement of the cone body. The distance sensor periodically scans different directions as the cone rotates, and the warning devices (lights and sirens) are activated periodically when objects are detected in different sectors, ensuring continuous monitoring and warning coverage around the construction area.

Inventive Principle:
Principle #19Periodic action

2Reliability

If a distance sensor is added to enhance warning effect, then the warning capability is improved, but the alarm distance, range, and angle are limited by the installation position

Engineering Contradiction:
Improvewarning capabilityVSAvoiddetection range and angle
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the construction cone rotatable so that the detection angle and warning coverage are dynamically changed. The cone body can rotate 360 degrees, allowing the distance sensor and warning devices to cover all directions over time, transforming a static limited-coverage system into a dynamic full-coverage system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses periodic action through the rotational movement of the cone body. The distance sensor periodically scans different directions as the cone rotates, and the warning devices (lights and sirens) are activated periodically when objects are detected in different sectors, ensuring continuous monitoring and warning coverage around the construction area.

Inventive Principle:
Principle #19Periodic action

3Reliability

If a warning lamp is added on top of the construction cone, then the visibility is improved, but the electricity consumption increases in fine weather and the warning effect cannot be adjusted responsive to environmental changes

Engineering Contradiction:
ImprovevisibilityVSAvoidelectricity consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies feedback by using environmental sensors (light sensor and humidity sensor) to detect ambient conditions and automatically adjusting the operation of the warning lamp and siren accordingly. When ambient light is sufficient or weather is clear, the warning devices are deactivated or operated at lower intensity, reducing energy consumption. When ambient light is low or weather is poor, the warning devices are activated at higher intensity, ensuring adequate visibility and warning effect.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The intelligent cone provides enhanced warning effects by actively adjusting warnings and illumination in response to environmental changes, significantly increasing detection range and angle, reducing the need for multiple sensors and improving safety in various weather conditions.

Implementation Method 1

The light sensor is coupled to the controller by signal connection and detects environmental brightness

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

The humidity sensor is coupled to the controller by signal connection and detects environmental humidity

Methodology Applied
Scientific EffectHygrometer: Hygrometer

Implementation Method 3

The distance detector is a supersonic rangefinder

Methodology Applied
Scientific EffectUltrasound: Ultrasound

Implementation Method 4

The distance detector is coupled to the controller by signal connection and sends a distance signal to the controller

Methodology Applied
Scientific EffectEcho: Echo

Implementation Method 5

The lighting device is a light-emitting diode

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS9127420B2Intelligent construction cone
Publication Date: 2015.09.08 NAT PINGTUNG UNIV OF SCI & TECH
  • US9127420B2 patent drawing
  • US9127420B2 patent drawing
  • US9127420B2 patent drawing

AI summary

An intelligent construction cone includes a light pervious body rotatable relative to a body. A rotating device is mounted to the light pervious body and driven by a driving device to rotate the light pervious body. A distance detector sends a distance signal to a controller coupled to the driving device. The distance detector is jointly rotatable with the light pervious body to eliminate detection dead angle. A warning device is coupled to the controller and generates a warning message responsive to the distance signal. A lighting device is coupled to the controller and provides illumination. A light sensor and a humidity sensor are coupled to the controller and detect environmental brightness and environmental humidity, respectively. The warning message and intensity of the illumination are adjusted according to a distance between an object and the distance detector, the environmental brightness, and the environmental humidity.