Intelligent Dimmer Adapting to Load Type and Wiring

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Solution Overview

Problem

Conventional power control devices face challenges in being installed in existing wiring configurations without a neutral wire and in matching the electrical operating characteristics of different light sources, leading to inefficiencies and reduced lifespan of both the dimmer and load components.

Innovation Solution

An intelligent dimmer that can be installed in any structure, recognizing the type of load it is controlling and adjusting its drive signal to match the load's parameters, and adaptively limiting in-rush currents, allowing operation over a wide range of wattages and in both forward and reverse phase control modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional power control devices are installed in existing wiring configurations without a neutral wire, then installation versatility is improved, but device complexity increases due to the need to support multiple wiring scenarios

Engineering Contradiction:
Improveinstallation versatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power control device is designed with universal terminals that can accommodate multiple wiring configurations (neutral, ground, or traveler wires) through a single device architecture. The device can function in both two-way and three-way switching arrangements without requiring different hardware, achieving multi-functionality in a single universal controller.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The device dynamically adapts its operation based on the detected wiring configuration. It automatically identifies whether it is installed in a two-way or three-way arrangement and adjusts its control logic accordingly, enabling flexible installation without fixed wiring requirements while maintaining operational reliability.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the power control device adjusts drive signal to match different load types, then load compatibility is improved, but control complexity increases

Engineering Contradiction:
Improveload compatibilityVSAvoidcontrol complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power control device performs automatic load identification and self-calibration without requiring manual configuration. It detects the load type (incandescent, CFL, LED, halogen) and automatically adjusts its drive signal parameters and calibration values, enabling the device to serve itself in adapting to different loads while maintaining simplicity for the user.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The device incorporates feedback mechanisms that monitor load characteristics and adjust the drive signal accordingly. By continuously sensing load responses and modifying control parameters in real-time, the device achieves high load compatibility through adaptive feedback control rather than complex pre-programming.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If automatic calibration is performed to identify load type, then measurement precision is improved, but calibration time increases

Engineering Contradiction:
Improveload type identification accuracyVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The device performs preliminary calibration actions by applying a sequence of test voltages at different phase angles before full operation begins. This preliminary characterization of the load enables accurate load type identification and establishes baseline parameters for optimal control, ensuring precision measurement is achieved efficiently before normal use.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The calibration process uses periodic voltage applications at specific phase angles (forward phase and reverse phase) to systematically probe load characteristics. This periodic testing approach efficiently extracts load type information through structured, repeating measurement cycles rather than continuous or random sampling.

Inventive Principle:
Principle #19Periodic action

4Reliability

If in-rush current is adaptively limited to extend component lifespan, then reliability is improved, but power delivery capability is reduced

Engineering Contradiction:
Improvecomponent lifespanVSAvoidpower delivery capability
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The power control device dynamically adjusts the drive signal to limit in-rush current during startup while maintaining full power delivery capability during normal operation. By making the current limiting adaptive rather than fixed, the device protects solid-state components from excessive in-rush currents while ensuring adequate power is delivered to the load when needed, resolving the contradiction between reliability and power capability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10971930B2Universal power control device
Publication Date: 2021.04.06 PASS & SEYMOUR INC
  • US10971930B2 patent drawing
  • US10971930B2 patent drawing
  • US10971930B2 patent drawing

AI summary

The present invention is directed to an intelligent dimmer that is capable of “learning” the type of load it is controlling, and adjusts its operating parameters accordingly. The present invention can adaptively drive electrical loads over a wide range of wattages. The intelligent dimmer of the present invention is configured to automatically calibrate itself based on the load current demands of a particular electrical load. The intelligent dimmer of the present invention can also adaptively limit in-rush currents to extend the life expectancy of the solid state switching components used therein.