Intelligent Power Pack for Motorized Appliances

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Solution Overview

Problem

Portable motorized tools and appliances face challenges in balancing economy, portability, and readiness due to limitations in power sources, including high costs of primary batteries, limited interoperability of rechargeable batteries, and the need for constant maintenance of secondary batteries, as well as the incompatibility of battery packs across different tools and manufacturers.

Innovation Solution

A motorized portable appliance that automatically selects and optimally uses multiple power sources, including mains power, secondary batteries, primary batteries, and solar cells, through an intelligent power pack with a control system that switches between sources, conditions power, and recharges batteries, ensuring continuous operation and extended battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If primary batteries are used to power portable tools, then initial cost is lower and tools remain in high readiness state, but ongoing replacement cost increases and environmental impact worsens

Engineering Contradiction:
Improveinitial costVSAvoidbattery replacement frequency
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent enables the tool to operate with variable power parameters by accepting different battery types (primary, secondary, rechargeable) and power sources (mains, solar). The control system adjusts operating parameters dynamically to optimize performance across different power sources, allowing the tool to maintain readiness without frequent replacements while managing costs effectively

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a universal power interface that accepts multiple battery types and power sources through a standardized connection system. The tool can interchangeably use primary batteries, secondary rechargeable batteries, mains power, or solar power, making the system adaptable to different operational requirements and eliminating the need for tool-specific battery packs

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of time

If secondary rechargeable batteries are used for frequent tool operation, then ongoing cost decreases, but portability is reduced due to weight and size

Engineering Contradiction:
Improveoperational readinessVSAvoidbattery pack weight
Core Design Contradiction:
Loss of timeVSWeight of moving object

Solution Approach 1:

The patent implements a dynamic power selection system that automatically or manually switches between different power sources based on operational needs. The tool can transition from battery power to mains power or solar power when available, optimizing the balance between portability and operational readiness without being constrained by a single heavy battery pack

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces an intermediary power management system that coordinates between multiple power sources. This system includes voltage regulation, current management, and automatic switching mechanisms that enable seamless transition between battery power, mains power, and solar power, allowing the tool to maintain readiness while minimizing battery weight

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If battery packs are designed with proprietary connections for each tool manufacturer, then reliability of power delivery improves, but adaptability across different tools and manufacturers decreases

Engineering Contradiction:
Improvepower delivery stabilityVSAvoidbattery interoperability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal battery interface that can accommodate different battery types and manufacturers through a standardized connection system. The tool includes adaptive recognition circuitry that identifies the connected battery type and adjusts operating parameters accordingly, ensuring reliable power delivery while maintaining compatibility across different battery brands and tool models

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements dynamic parameter adjustment based on detected battery characteristics. The control system measures voltage, current capacity, and chemical composition of the connected battery, then automatically optimizes charging rates, discharge limits, and operational parameters to maintain reliable performance across diverse battery types while preserving interoperability

Inventive Principle:
Principle #35Parameter changes

4Weight of moving object

If secondary batteries are used without continuous charging, then portability is maintained, but self-discharge reduces available power over time

Engineering Contradiction:
Improvebattery pack portabilityVSAvoidbattery power retention
Core Design Contradiction:
Weight of moving objectVSUse of energy by moving object

Solution Approach 1:

The patent implements continuous power maintenance through multiple mechanisms: automatic charging when the tool is idle or connected to power sources, solar charging during operation, and energy harvesting from motion or environmental sources. This ensures the battery remains charged without adding significant weight, maintaining both portability and power retention

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent enables the battery system to charge itself through integrated solar panels, regenerative braking during motor deceleration, and energy harvesting from tool operation. The system automatically manages its own power needs without external intervention, maintaining charge levels while preserving portability by eliminating the need for heavy external charging equipment

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the utility and longevity of tools by allowing them to operate with a variety of power sources, reduces the need for frequent battery replacements, and improves portability by minimizing the weight and strain of battery packs, while effectively utilizing residual power and low current sources.

Implementation Method 1

The other source of electrical power may be mains electrical power, such as from an AC adapter, from an automotive battery, or from a solar photovoltaic array

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS7825615B2Intelligent motorized appliances with multiple power sources
Publication Date: 2010.11.02 O2COOL LLC
  • US7825615B2 patent drawing
  • US7825615B2 patent drawing
  • US7825615B2 patent drawing

AI summary

A motorized portable appliance which monitors, and automatically selects, one of multiple power sources. The motorized portable appliance includes an electric motor, a secondary battery and at least one other source of electrical power, and an automatic control to switch between the secondary battery and the other source of electrical power, which may be mains electrical power, an external secondary battery, an on-board secondary battery, an automotive battery, a solar photovoltaic array, or a primary battery. Power conditioning circuitry converts power from the various power sources to a form compatible with the electric motor and recovers remaining power from depleted primary batteries.