Intelligent Toe Cap RFID Compliance Monitoring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current smart clothing technologies lack effective methods for sensing and determining the compliance of apparel components, such as footwear, with environmental and personal standards, which is crucial for ensuring safety and performance.

Innovation Solution

A system and method that utilize sensors embedded in apparel, particularly in footwear, to communicate via radio frequency, receive identifiers, and determine compliance based on characteristic information, providing feedback to the wearer through a user device and computing device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If smart clothing incorporates digital devices to provide sensing capabilities, then the functionality and information provision are improved, but the device complexity and integration difficulty increase

Engineering Contradiction:
Improveinformation provisionVSAvoidintegration difficulty
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent embeds digital devices, sensors, and electronic components within the structure of clothing items themselves. The toe cap contains embedded sensors that detect compliance information, which is then transmitted via RFID tags. This nesting approach integrates multiple functional elements (sensing, communication, identification) within a single wearable component, reducing overall system complexity while maintaining comprehensive monitoring capabilities.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The toe cap serves multiple functions simultaneously: it provides structural protection, contains compliance sensors, incorporates RFID communication tags, and displays information through integrated LEDs. This multi-functionality consolidates what would otherwise require separate devices into a single integrated component, improving information provision while managing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If compliance monitoring systems are implemented in footwear, then safety and performance assurance are improved, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improvesafety assuranceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The compliance monitoring system is divided into distinct functional modules: compliance sensors embedded in the toe cap, RFID tags for communication, LED indicators for feedback, and a portable reader device. This segmentation allows each component to be manufactured and tested independently using existing technologies, reducing overall manufacturing complexity while ensuring reliable safety monitoring through integrated operation.

Inventive Principle:
Principle #1Segmentation

3Reliability

If real-time compliance feedback is provided to wearers, then user safety and awareness are improved, but the energy consumption and device complexity increase

Engineering Contradiction:
Improveuser safetyVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system uses periodic RFID communication between the toe cap sensors and the portable reader, rather than continuous data transmission. The LEDs provide feedback only when compliance status changes or at periodic intervals. This periodic operation significantly reduces energy consumption compared to continuous monitoring and transmission, while still maintaining effective real-time safety feedback for the user.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time monitoring and feedback on the compliance of apparel components, ensuring safety and performance by providing accurate information on the state of the footwear, thereby enhancing user safety and comfort.

Implementation Method 1

receiving, via radio frequency, characteristic information associated with the toe cap for footwear

Methodology Applied
Scientific EffectRadio frequency communication: Electromagnetic Induction

Data Source

PatentUS11151580B2Intelligent toe cap
Publication Date: 2021.10.19 TBL LICENSING LLC
  • US11151580B2 patent drawing
  • US11151580B2 patent drawing
  • US11151580B2 patent drawing

AI summary

System and methods for managing compliance of a wearer of apparel are disclosed. One method includes receiving an identifier associated with a toe cap for footwear; receiving, via radio frequency, characteristic information associated with the toe cap for footwear; determining a compliance of the toe cap based at least on the identifier and the characteristic information; and providing a response to a wearer of the footwear based at least upon the determination of the compliance.