Intelligent wind gate device with diversion structure for pressure detection

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Solution Overview

Problem

Existing wind gate devices face issues with space occupation, unstable air flow, insufficient sealing, inaccurate pressure/wind speed measurement, and damage-prone interlinked blade designs, leading to turbulence, backflow, and unreliable data.

Innovation Solution

An intelligent wind gate device with a diversion structure featuring a slotted disk, tooth disk, and individual gate blades, equipped with detectors for pressure, flow rate, temperature, and gas concentration detection, and a main control system for automatic adjustment and sealing, along with a diversion structure for stable air discharge and sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the valve is tilted to control air flow, then the flow capacity can be adjusted, but the valve occupies large space and causes flow direction turbulence

Engineering Contradiction:
Improveflow capacity controlVSAvoidspace occupation
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The single tilted valve blade is segmented into multiple independent gate blades (at least three) arranged radially around a central axis. Each blade can be independently controlled to move between open and closed positions, eliminating the need for large tilting angles while maintaining flow control capability and reducing space occupation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gate blades are designed with dynamic movement capability, allowing them to rotate independently around the central axis between fully open and fully closed positions. This dynamic configuration enables precise flow control without the space-consuming tilting mechanism of conventional valves.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the valve is tilted to adjust flow capacity, then the opening area can be controlled, but the tilted valve gate causes flow direction turbulence and obstruction

Engineering Contradiction:
Improveflow capacity adjustmentVSAvoidair flow stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The valve is divided into multiple independent gate blades that can be positioned separately. When opened, these blades create a circular or annular opening that guides airflow smoothly along the duct axis, preventing the turbulence and directional changes caused by tilted single-blade valves.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of tilting the valve blade at an angle to the duct axis (conventional approach), the gate blades are arranged radially perpendicular to the duct axis and rotate in a plane parallel to the duct cross-section. This inverted configuration maintains airflow directionality and eliminates turbulence.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If the air duct and valve are tightly fitted, then the sealing is improved, but the valve cannot be opened and closed freely and may be easily broken

Engineering Contradiction:
Improvesealing performanceVSAvoidvalve operation freedom
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The sealing function is extracted from the valve blades themselves and assigned to a separate sealing ring that fits into the air duct. This sealing ring can be tightly fitted to ensure good sealing when the gate is closed, while the valve blades remain independent and can be freely operated without being constrained by the duct walls.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sealing system is segmented into a separate sealing ring component rather than being integrated into the valve structure. This allows the sealing ring to maintain tight contact with the duct for reliable sealing, while the gate blades can move freely to open and close the valve without mechanical interference.

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If the valve can open and close easily, then the operation is simplified, but the sealing is affected resulting in back flow

Engineering Contradiction:
Improvevalve operationVSAvoidsealing performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The sealing function is separated from the actuation mechanism. The sealing ring is positioned to contact the duct wall when the gate is in the closed position, ensuring reliable sealing and preventing backflow. The gate blades can be easily operated to move between open and closed positions without compromising this sealing arrangement.

Inventive Principle:
Principle #2Taking out (Extraction)

5Measurement precision

If detectors are installed in the air duct to measure wind pressure and wind speed, then the measurement capability is provided, but the unstable air flow causes inaccurate data

Engineering Contradiction:
Improvewind pressure and wind speed detectionVSAvoidair flow stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The gate blades are positioned to create a stable, laminar airflow pattern before the air reaches the detector installation location. By controlling the gate blades to open fully or close completely rather than tilting at intermediate angles, the airflow remains stable and predictable, providing accurate measurement data from the detectors.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250320922A1Intelligent wind gate device with diversion structure for pressure detection
Publication Date: 2025.10.16 WIN CHIANG STAINLESS STEEL CO LTD
  • US20250320922A1 patent drawing
  • US20250320922A1 patent drawing
  • US20250320922A1 patent drawing

AI summary

The present invention discloses an intelligent wind gate device with diversion structure for pressure detection. It primarily improves upon conventional wind gate device, which cannot automatically control, have interlinked internal blades that are prone to damage and cannot be replaced individually, and whose interlinked blades make it difficult to achieve a tight seal when opening and closing. This invention proposes a wind gate device that ensures stable exhaust when opened, high sealing performance when closed, and features a deflector component for pressure measurement. It can more accurately measure functions such as air pressure, airflow rate, air volume, temperature, humidity, PH levels, and gas concentration within the air duct.