Interactive Enthalpy Exchange Infant Warming System

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Premature newborns in remote and developing areas face high risks of hypothermia due to inadequate thermal stability, as existing warming technologies are either too expensive, power-intensive, or unsuitable for transport and remote use, leading to increased morbidity and mortality.

Innovation Solution

A portable, battery-powered infant warming system utilizing an interactive enthalpy exchange system between primary and secondary heat sources, including a self-regulating resistive network and phase change material mattress, which maintains normothermia for extended periods while being sensitive to ambient temperatures and patient needs, reducing the need for repetitive handling and minimizing risks associated with handling fragile infants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If complex stationary incubators with forced air warming are used, then thermal stability is improved, but device cost and power consumption increase significantly

Engineering Contradiction:
Improvethermal stabilityVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by stationary object

Solution Approach 1:

The patent employs phase change materials (PCMs) that absorb and release thermal energy during phase transitions (solid-liquid). The PCM mattress maintains infant temperature through latent heat exchange, eliminating the need for continuous high-power heating while providing sustained thermal stability for 1-2 days without external power.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The invention extracts the essential warming function from complex incubator systems by using a simplified PCM-based thermal storage system. This portable mattress design separates the thermal regulation function from the complex environmental control systems of traditional incubators, enabling use in resource-limited settings.

Inventive Principle:
Principle #2Taking out (Extraction)

2Power

If radiant warmers with high power heating are used, then warming efficiency is improved, but portability and ease of operation deteriorate

Engineering Contradiction:
Improvewarming efficiencyVSAvoidportability
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The patent employs a reusable PCM mattress that can be recharged by simple immersion in hot water or placement in a solar oven, eliminating the need for electrical infrastructure. The system trades continuous high-power electrical heating for passive thermal storage that requires minimal operational intervention and no specialized infrastructure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention replaces active mechanical heating systems (electric radiators, forced air) with passive thermal storage mechanisms. The PCM mattress uses phase transition physics rather than continuous energy input, transforming an active mechanical warming system into a passive thermal regulation system that is inherently portable and infrastructure-independent.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Use of energy by stationary object

If phase change material mattresses are used for extended warming, then power consumption is reduced, but temperature control precision deteriorates due to rapid cooling below transition temperature

Engineering Contradiction:
Improvepower consumptionVSAvoidtemperature control precision
Core Design Contradiction:
Use of energy by stationary objectVSManufacturing precision

Solution Approach 1:

The system pre-charges the PCM mattress to the appropriate phase state before infant placement. By preparing the thermal storage system in advance with sufficient latent heat capacity, the mattress can maintain temperature through the critical period without risking hypothermia, even in ambient conditions below the PCM transition temperature.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent selects PCMs with specific transition temperatures and latent heat capacities matched to infant thermal requirements. By changing the physical parameters of the PCM (transition temperature, heat of fusion) and the thermal mass of the system, the design ensures that cooling rate is sufficiently slow to maintain normothermia throughout the 1-2 day operational period without active control.

Inventive Principle:
Principle #35Parameter changes

4Temperature

If repetitive handling is performed to change the warming mattress, then thermal stability is maintained, but infant safety and ease of operation worsen due to handling risks

Engineering Contradiction:
Improvethermal stabilityVSAvoidhandling risks
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The PCM mattress is designed with excessive thermal capacity to last 1-2 days without replacement, exceeding the minimum requirement for a single shift. This extended duration eliminates the need for repetitive handling during critical periods, reducing infant disturbance and caregiver workload while maintaining adequate thermal reserves throughout the operational period.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides sustained and efficient warming for 1-2 days, optimizing power consumption based on ambient conditions, reducing thermal fluctuations, and minimizing handling risks, thus effectively addressing hypothermia in premature infants in remote areas until standardized care is accessed.

Implementation Method 1

a thermally equalizing phase change material intended to first bring down a hot beverage temperature by heat absorption followed by releasing thermal energy back from the phase change material

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

The PCM becomes very solid below this transition temperature as the material cools off rapidly

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Implementation Method 3

a self-regulating resistive network

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10966861B2Apparatus and method for maintaining enthalpy with secondary mechanisms
Publication Date: 2021.04.06 SRINIVASAN SWATHI R
  • US10966861B2 patent drawing
  • US10966861B2 patent drawing
  • US10966861B2 patent drawing

AI summary

An interactive enthalpy exchange system for infant care includes a pouch for receiving an infant, and a heat source arranged in the pouch. The heat source includes a first heat source and a second heat source different from the first heat source. Control circuitry is operatively coupled to the heat source, the control circuitry configured to control interactive enthalpy between the first heat source and the second heat source to maintain a temperature within the pouch at a prescribed temperature.