2D Material Semiconductor Contacts Using Intercalation Layers

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Solution Overview

Problem

As semiconductor devices become smaller, the electrical characteristics of silicon-based channels reach a limit, and 2-dimensional materials, while offering higher charge mobility, face high contact resistance with other structures.

Innovation Solution

Incorporating a 2-dimensional material channel with intercalation material in the contact patterns to reduce contact resistance, using a multi-layered structure with transition metal dichalcogenides and metal electrodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a 2-dimensional material channel is used, then charge mobility is improved, but contact resistance with other structures increases

Engineering Contradiction:
Improvecharge mobilityVSAvoidcontact resistance
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

A contact layer comprising a 2-dimensional material with intercalation material is introduced as an intermediary between the source/drain electrodes and the channel. This contact layer serves as a mediator that reduces contact resistance while preserving the high charge mobility of the channel, thus resolving the contradiction between improved charge mobility and increased contact resistance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrical parameters of the contact region are modified by introducing intercalation material into the 2-dimensional material contact layer. This changes the carrier concentration and electrical conductivity of the contact region, reducing contact resistance without compromising the charge mobility in the channel region

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If semiconductor devices are made smaller, then device size is reduced, but electrical characteristics of silicon channels reach a limit

Engineering Contradiction:
Improvedevice sizeVSAvoidelectrical characteristics
Core Design Contradiction:
Volume of moving objectVSSpeed

Solution Approach 1:

The patent transitions from silicon-based channels to 2-dimensional material channels, fundamentally changing the material parameters. This material substitution enables continued scaling to smaller device sizes while maintaining or improving electrical characteristics such as charge mobility, overcoming the limitations of silicon at nanoscale dimensions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The device employs a composite structure combining 2-dimensional material channels with intercalation material in the contact regions. This composite approach leverages the high charge mobility of 2-dimensional materials in the channel while using the enhanced electrical properties of the intercalated contact layer to reduce contact resistance, achieving superior overall electrical characteristics in miniaturized devices

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The semiconductor device achieves increased electrical characteristics by leveraging the high charge mobility of 2-dimensional materials and reduced contact resistance through the use of intercalation materials in contact patterns.

Implementation Method 1

Each of the first and second contact patterns includes a 2-dimensional material having an intercalation material disposed therein

Methodology Applied
Scientific EffectIntercalation:

Data Source

PatentUS12484261B2Semiconductor devices
Publication Date: 2025.11.25 SAMSUNG ELECTRONICS CO LTD
  • US12484261B2 patent drawing
  • US12484261B2 patent drawing
  • US12484261B2 patent drawing

AI summary

A semiconductor device includes a channel on a substrate. The channel includes a 2-dimensional material. A gate insulating layer is on a first portion of the channel. A gate electrode is on a portion of the gate insulating layer. First and second contact patterns are on second portions of the channel, respectively. Each of the first and second contact patterns includes a 2-dimensional material having an intercalation material disposed therein. First and second source/drain electrodes are on the first and second contact patterns, respectively. Each of the first and second source/drain electrodes includes a metal.