Interceptor Module for Industrial Asset Mode-Switching Attacks

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Solution Overview

Problem

Industrial assets, such as wind turbines, are vulnerable to cyber-attacks that can cause impermissible state transitions, leading to damage or shutdown, as existing control systems lack logic to validate such transitions and detect mode-switching attacks.

Innovation Solution

An interceptor module is introduced to receive state-change instructions, correlate them to classifications, and identify mode-switching attacks, implementing mitigation responses such as altering the operating state or generating alerts to prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If controller logic is simplified for ease of operation, then ease of operation is improved, but vulnerability to cyber-attacks increases due to lack of state transition validation

Engineering Contradiction:
Improvecontroller operationVSAvoidsecurity against cyber-attacks
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The control system is segmented into two independent components: the original controller and the interceptor module. The interceptor module handles state transition validation and security functions separately, allowing the main controller to remain simple and easy to operate while the added security layer prevents cyber-attacks through independent validation of state transitions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The interceptor module acts as an intermediary between the controller and the industrial asset. It receives state change instructions from the controller, validates them against security rules, and either permits or blocks the transitions. This mediator approach adds security without modifying the original controller logic, maintaining ease of operation while improving reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If state transition validation logic is added to the controller, then security against cyber-attacks is improved, but device complexity increases

Engineering Contradiction:
Improvesecurity against cyber-attacksVSAvoidcontroller structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The validation logic is segmented into a separate interceptor module rather than being integrated into the main controller. This segmentation isolates the complexity of state transition validation from the primary control functions, allowing the controller to remain simple while the interceptor handles security validation independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The interceptor module serves as an intermediary layer that handles all state transition validation. By placing this validation logic in a separate intermediary component, the main controller's complexity is not increased, as the interceptor independently manages the validation without requiring modifications to the existing controller structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the interceptor module blocks all suspicious state transitions, then security is improved, but loss of time increases due to validation delays

Engineering Contradiction:
Improvesecurity validationVSAvoidstate transition response time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary action by pre-defining valid state transition rules and conditions before runtime. The interceptor module has pre-loaded knowledge of permissible state transitions, allowing it to quickly validate incoming state change instructions against these predefined rules without requiring complex real-time analysis, thus minimizing validation delays.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The interceptor module implements feedback by continuously monitoring state transitions and comparing them against predefined security rules. When a state transition is requested, the interceptor provides immediate feedback by either permitting or blocking the transition based on the predefined rules, enabling fast decision-making without time-consuming analysis during the actual transition moment.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP4170966A1Systems and methods for controlling an industrial asset in the presence of a cyber attack
Publication Date: 2023.04.26 GENERAL ELECTRIC RENOVABLES ESPANA SL
  • EP4170966A1 patent drawingFigure 1
  • EP4170966A1 patent drawingFigure 2
  • EP4170966A1 patent drawingFigure 3

AI summary

Systems and methods are provided for the control of an industrial asset, such as a power generating asset. Accordingly, an interceptor module receives a state-change instruction from a state module that directs a change from a first state condition to a second state condition. The first and second state conditions direct modes of operation of at least one sub module of the controller of the industrial asset. The interceptor module then correlates the state-change instruction to a state-change classification. Based on the state-change classification, the interceptor module identifies an indication of a mode-switching attack. In response to the identification of the mode-switching attack, at least one mitigation response is implemented.