Interchangeable Charging Cradle with Shared Contacts

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Solution Overview

Problem

Managing the charging of mobile devices and auxiliary battery packs in a way that simplifies the management of the fleet and ensures efficient power distribution between the devices and packs, particularly when the internal battery capacity of the mobile device is insufficient for operational requirements.

Innovation Solution

A charging cradle system that can interchangeably receive a mobile device, a battery pack, or both, with shared charging contacts and guide surfaces to securely engage and charge the devices and packs, allowing for direct charging of the internal device battery, the auxiliary battery pack, or both independently or together.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate charging systems are used for mobile devices and battery packs, then each device can be charged independently, but the management complexity of the fleet increases

Engineering Contradiction:
ImproveCharging flexibilityVSAvoidManagement complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The charging cradle is designed with a universal interface that can charge both mobile devices and battery packs through the same contact structure. The cradle includes a contact plate with multiple contacts that can electrically engage with either a mobile device or a battery pack, allowing a single charging station to serve multiple functions and eliminate the need for separate charging systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The battery pack is designed as a separate, interchangeable module that can be detached from the mobile device. This segmentation allows the battery pack to be independently charged in the cradle while the mobile device remains operational, enabling flexible fleet management where battery packs can be recharged without removing or disabling the mobile devices.

Inventive Principle:
Principle #1Segmentation

2Duration of action of moving object

If the mobile device internal battery capacity is increased to meet operational requirements, then operational time is extended, but the device size and weight increase

Engineering Contradiction:
ImproveOperational timeVSAvoidDevice weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The battery system is segmented into the mobile device's internal battery and a separate auxiliary battery pack. The auxiliary battery pack contains the additional capacity needed for extended operational time, while the mobile device maintains its original lightweight design. The battery pack can be attached to the mobile device when extended operational time is needed and removed when not required.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery capacity is extended in a separate dimension rather than within the mobile device housing. The auxiliary battery pack provides additional energy capacity in an external, detachable form factor, allowing the mobile device to maintain its original size and weight characteristics while gaining access to extended battery life through the attachable pack.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Duration of action of moving object

If the mobile device internal battery capacity is increased to meet operational requirements, then operational time is extended, but the device volume increases

Engineering Contradiction:
ImproveOperational timeVSAvoidDevice volume
Core Design Contradiction:
Duration of action of moving objectVSVolume of moving object

Solution Approach 1:

The battery system is segmented into the mobile device's internal battery and a separate auxiliary battery pack. The auxiliary battery pack contains the additional capacity needed for extended operational time, while the mobile device maintains its original compact design. The battery pack can be attached to the mobile device when extended operational time is needed and removed when not required.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery capacity is extended in a separate dimension rather than within the mobile device housing. The auxiliary battery pack provides additional energy capacity in an external, detachable form factor, allowing the mobile device to maintain its original size and volume characteristics while gaining access to extended battery life through the attachable pack.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11271414B2Interchangeably connectable charging cradle, battery pack and mobile device
Publication Date: 2022.03.08 ZEBRA TECHNOLOGIES CORP
  • US11271414B2 patent drawing
  • US11271414B2 patent drawing
  • US11271414B2 patent drawing

AI summary

A charging cradle includes: a cradle housing having a base portion, and a socket portion configured to interchangeably receive (i) a mobile device, (ii) a battery pack for the mobile device, and (iii) the mobile device in combination with the battery pack; the socket portion including: a shared base surface having disposed thereon a set of shared charging contacts; a first set of guide surfaces extending from the shared base surface and defining a first socket configured to receive the mobile device and, in the absence of the battery pack, to engage the shared charging contacts with a first set of contacts on the mobile device; and a second set of guide surfaces extending from the shared base surface and defining a second socket configured to receive the battery pack and engage the shared charging contacts with a second set of contacts on the battery pack.