Interchangeable Core Lock Barrel Sliding Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current lock designs with interchangeable core cylinders are inefficient and bulky, lacking in space-saving mechanisms.

Innovation Solution

The design incorporates a housing with a longitudinal axis and slots, a barrel with perpendicular slots, and a prong driver with engaging elements that allow for efficient sliding and rotation to lock and unlock the mechanism, utilizing a retaining piece and prongs to secure the barrel in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If traditional interchangeable core cylinder lock designs are used, then the lock provides basic locking functionality, but the locking mechanism becomes bulky and inefficient

Engineering Contradiction:
Improvelocking mechanism sizeVSAvoidlocking efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The locking mechanism is divided into separate functional components: a barrel for holding the core, a prong driver with engaging elements for actuation, and a retaining piece for positioning. This segmentation allows each component to be optimized independently, reducing overall bulk while maintaining efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The slot is designed with a specific geometric configuration that includes a portion extending perpendicular to the longitudinal axis. This dimensional change allows the engaging element to move between locked and unlocked positions through a compact rotational path, reducing the space required for the locking mechanism

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the barrel is made slidable for easy operation, then key operation becomes easier, but the security and stability of the locked position may be compromised

Engineering Contradiction:
Improvekey operation easeVSAvoidlocked position security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The retaining piece acts as an intermediary component between the barrel and the housing. It includes a portion that engages with the slot to control barrel movement, providing a reliable locking mechanism while still allowing controlled sliding when the engaging element is actuated

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The slot is designed with an asymmetric configuration where one portion extends perpendicular to the longitudinal axis. This asymmetric design creates a reliable engagement geometry that ensures secure locking while allowing smooth operation when the engaging element moves to the appropriate position

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS10435914B2Interchangeable core lock assemblies
Publication Date: 2019.10.08 DELTA LOCK COMPANY
  • US10435914B2 patent drawing
  • US10435914B2 patent drawing
  • US10435914B2 patent drawing

AI summary

A locking device is provided including a housing, a barrel, an interchangeable core (IC), and a prong driver. The housing extending along a longitudinal axis and including a first slot. The barrel slidably disposed in a hollow interior of the housing, where the barrel is slidable along the longitudinal axis. The barrel including a second slot and a hollow interior to retain the IC. The IC including a key hole and coupled to the prong driver. The prong driver including an engaging element extending from the prong driver perpendicularly to the longitudinal axis into the first slot and the second slot. When a proper key is inserted into the key hole and rotated, the engaging element is rotated within the first and second slots to allow the barrel to slide along the longitudinal axis to lock and unlock the locking device.