Interchangeable Cover Cap with Snap Fasteners

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Solution Overview

Problem

Existing caps with interchangeable components lack a convenient and secure mechanism for displaying different indicia, such as logos or designs, on the cap's surface.

Innovation Solution

A cap design featuring a concave crown frame with a releasably attachable cover and snap button fasteners, allowing for easy interchange of indicia-bearing covers that extend over and around the crown frame, providing a secure and customizable display option.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a releasable cover mechanism is added to allow interchangeable indicia, then the adaptability and customization capability is improved, but the device complexity increases

Engineering Contradiction:
Improvecustomization capabilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cap is divided into separate functional components: a crown frame and a removable cover. This segmentation allows the cover to be detached and replaced with different indicia-bearing covers, enabling customization while keeping the main cap structure simple and unchanged.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The crown frame is designed with universal attachment features (mating elements) that can accommodate multiple different covers with various indicia. This multi-functionality allows a single cap base to display different logos or designs by simply changing the cover, improving adaptability without increasing the complexity of the crown frame itself.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If snap button fasteners are used for the releasable cover, then the ease of operation is improved, but the reliability of the attachment may be compromised

Engineering Contradiction:
Improveease of attachmentVSAvoidattachment security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

Multiple snap button fasteners are distributed around the perimeter where the cover meets the crown frame. By combining multiple attachment points rather than using a single fastener, the system achieves both ease of operation (snaps can be quickly engaged and disengaged) and reliability (the distributed attachment points provide secure holding force).

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240285014A1Custom Fitted Liners Baseball Caps
Publication Date: 2024.08.29 PILGRIM ROBERT
  • US20240285014A1 patent drawing
  • US20240285014A1 patent drawing
  • US20240285014A1 patent drawing

AI summary

A cap assembly with interchangeable components for removably displaying indicia on the cap includes a crown frame that is concave to define an interior space. A cover is releasably attachable to the crown frame, and the cover extends over and around the crown frame when the cover is attached to the crown frame. An attachment member has a first mating element which is coupled to the cover and a second mating element which is coupled to the crown frame. The first mating element is engageable with the second mating element to releasably attach the cover to the crown frame.