Interchangeable Wire and Stamped Staple Cartridges for Tissue Cutting

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Solution Overview

Problem

Existing surgical stapling and cutting instruments face challenges in efficiently deploying staples and cutting tissue with precise control over staple deployment and tissue gap management, particularly in minimally invasive procedures.

Innovation Solution

A surgical stapling system with an end effector featuring a staple cartridge and an anvil, where staples are deployed using a sled and firing member, and a knife for incising tissue, allowing for controlled staple ejection and tissue cutting, with interchangeable cartridges and articulation for various surgical needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a surgical stapling system uses a sled and firing member to deploy staples, then precise control over staple deployment is improved, but device complexity increases

Engineering Contradiction:
Improveprecise control over staple deploymentVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sled acts as an intermediary component between the firing member and the staples. It receives the driving force from the firing member and transfers it to the staples through engagement surfaces, enabling controlled staple deployment while distributing mechanical stresses and simplifying the overall system architecture

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The stapling system is segmented into distinct functional modules: the staple cartridge containing multiple rows of staples, the sled that engages and propels the staples, and the firing member that drives the sled. This segmentation allows each component to be optimized independently while maintaining precise control over the stapling process

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If interchangeable staple cartridges are used, then versatility for various surgical needs is improved, but device complexity increases

Engineering Contradiction:
Improveversatility for various surgical needsVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The end effector is designed with a universal interface that can accommodate multiple types of staple cartridges with different configurations (e.g., different staple row arrangements, staple types). This universal design allows a single end effector to perform multiple surgical functions by simply changing the cartridge, enhancing versatility without requiring multiple specialized devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system allows dynamic reconfiguration of the stapling capability by enabling cartridge interchangeability. The end effector maintains a consistent structural framework while the removable cartridges provide variable staple patterns and types, allowing the system to adapt to different surgical requirements through simple cartridge replacement rather than complex reconfiguration

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12433590B2Stapling system for use with wire staples and stamped staples
Publication Date: 2025.10.07 CILAG GMBH INTERNATIONAL
  • US12433590B2 patent drawing
  • US12433590B2 patent drawing
  • US12433590B2 patent drawing

AI summary

A staple cartridge system is disclosed which can be interchangeably used with a staple cartridge comprising wire staples and a staple cartridge comprising stamped staples.