Interchangeable Tool Heads for Minimally Invasive Surgery

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Solution Overview

Problem

Current surgical instruments for cardiac ablation procedures are limited by the need for multiple dedicated tools and frequent tool exchanges during minimally invasive surgeries, which complicates the procedure and reduces efficiency.

Innovation Solution

Development of interchangeable tool heads with integrated actuation systems that can be removably mounted to a control arm, allowing for independent energization and easy exchange between arms, featuring gripping surfaces for secure attachment and enabling simultaneous use by multiple control arms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple dedicated surgical tools are used for different procedures, then functional versatility is improved, but device complexity and procedural time increase due to frequent tool exchanges

Engineering Contradiction:
Improvefunctional versatilityVSAvoidprocedural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single control arm is designed to universally support multiple interchangeable tool heads, each dedicated to specific surgical functions. The control arm includes a standardized interface that can accommodate ablation clamps, ablation pens, dissectors, and other surgical tools, allowing one control arm to perform multiple surgical tasks without requiring separate dedicated arms for each tool type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The surgical system is divided into separate modular components: a reusable control arm and disposable or interchangeable tool heads. This segmentation allows the control arm to remain while only the tool heads are exchanged during procedures, reducing the complexity of exchanging entire assembled tools and enabling faster tool changes.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multiple dedicated surgical tools are used for different procedures, then functional versatility is improved, but loss of time increases due to frequent tool exchanges during procedures

Engineering Contradiction:
Improvefunctional versatilityVSAvoidprocedural time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

Multiple tool heads are pre-loaded and sterilized before the surgical procedure begins. The control arm is pre-configured with the standardized interface ready to accept different tool heads. This preliminary preparation eliminates the need for complex tool assembly or sterilization during the procedure, allowing surgeons to quickly exchange tools by simply detaching one head and attaching another.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If tool heads are made independent and interchangeable, then ease of operation is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvetool exchange easeVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

All tool heads are designed with a standardized interface and mounting mechanism that maintains uniform dimensions, connection protocols, and actuation interfaces. This homogeneity simplifies manufacturing by using common components and assembly procedures across different tool head types, reducing the complexity that would otherwise arise from customizing each tool head's connection system.

Inventive Principle:
Principle #33Homogeneity

Data Source

PatentUS10085812B2Surgical instrument with separate tool head and method of use
Publication Date: 2018.10.02 ATRICURE INC
  • US10085812B2 patent drawing
  • US10085812B2 patent drawing
  • US10085812B2 patent drawing

AI summary

Surgical instruments are disclosed in which an elongated shaft is used in conjunction with a separate, remotely actuable tool head for performing a procedure on a target tissue. The shaft has a tool engagement member carried at its distal end that is remotely actuable through the shaft to engage and release the tool head.