Interchangeable Syringe Pump Assemblies for Fail-Safe Delivery

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing syringe pumps lack flexibility and reliability in administering agents to patients, particularly in medical and non-medical applications, with limited interchangeability between syringe and peristaltic pumps and insufficient safety features for precise fluid delivery.

Innovation Solution

A syringe pump design that allows for interchangeable pump assemblies between syringe and peristaltic modes, featuring a sliding block assembly with a cam mechanism for engaging and disengaging with a lead screw, clamping mechanisms for various plunger flange sizes, and redundant sensors for fail-safe operation, along with a monitoring system for precise control and detection of syringe presence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a syringe pump is designed with fixed pump assembly, then the device structure is simple, but the adaptability to different pump types (syringe vs peristaltic) is limited

Engineering Contradiction:
Improveinterchangeability between syringe and peristaltic pump assembliesVSAvoidpump assembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The pump assembly is designed with universal mounting interfaces and standardized coupling mechanisms that allow both syringe pump and peristaltic pump configurations to be installed on the same pump housing. The drive mechanism incorporates adaptable components that can accommodate different pump types through simple assembly changes rather than requiring complete redesign.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If redundant sensors are added for fail-safe operation, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvefail-safe operationVSAvoidsensor system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system incorporates redundant sensors that are pre-installed and activated to provide backup detection capabilities before any failure occurs. These sensors monitor critical parameters such as plunger position and fluid flow, and are integrated into the control system to automatically take over if primary sensors fail, ensuring continuous safe operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Adaptability or versatility

If clamping mechanisms for various plunger flange sizes are implemented, then the adaptability is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improvecompatibility with various plunger flange sizesVSAvoidclamping mechanism adjustment
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The clamping mechanism employs dynamically adjustable components that can be quickly reconfigured to accommodate different plunger flange sizes. The adjustment process is designed to be simple and intuitive, allowing operators to switch between different syringe configurations rapidly without complex tooling or procedures.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12431231B2Syringe pump
Publication Date: 2025.09.30 DEKA PRODUCTS LP
  • US12431231B2 patent drawing
  • US12431231B2 patent drawing
  • US12431231B2 patent drawing

AI summary

A pump for administering an agent to a patient includes a housing, a motor, a gearbox, a sensor, and a controller. The motor may be coupled to housing. The gearbox is operatively connected to the motor. The sensor senses a rotation of the motor. The controller acts to control operation of the motor and monitor the quantity of the agent delivered to the patient. The pump also includes a pump assembly such that the pump is configured such that the pump assembly may be interchangeable from a syringe pump assembly and a peristaltic pump assembly.