Interchangeable Zoom Lens Actuator with Light Shielding

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Solution Overview

Problem

The challenge is to create a compact camera module for portable electronic devices that is smaller, lighter, and cost-effective while maintaining optical quality, as existing designs face difficulties in reducing manufacturing tolerances and preventing light leakage.

Innovation Solution

The solution involves a compact imaging module with interchangeable lens assemblies of different focal lengths, adjustable focus, and light shields to prevent light leakage, utilizing electromagnetic actuators and moveable platforms to switch between lens assemblies and adjust focus, allowing for zoom and focus control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If compact camera module size is reduced, then portability is improved, but manufacturing tolerances become more difficult to maintain

Engineering Contradiction:
Improvecamera module sizeVSAvoidoptical system manufacturing tolerances
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The camera module is divided into separate functional components: a lens assembly module that can be detached and replaced, and a body module. This segmentation allows each component to be manufactured and tested independently, reducing the cumulative tolerance issues that would affect an integrated compact design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lens assembly is designed to be moveable relative to the image sensor through an actuator mechanism, enabling dynamic adjustment of focus and zoom. This dynamic capability allows the system to maintain optical quality across different focal lengths without requiring extremely tight manufacturing tolerances for fixed lens positions.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If interchangeable lens assemblies are used, then zoom capability is improved, but device complexity increases

Engineering Contradiction:
Improvezoom capabilityVSAvoidlens assembly switching mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single lens assembly design incorporates multiple focal lengths through internal zoom mechanisms, allowing one interchangeable unit to provide multiple zoom capabilities. The actuator system serves multiple functions by controlling both lens assembly replacement and internal lens element movement for focus adjustment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

A moveable platform acts as an intermediary mechanism that facilitates the switching between different lens assemblies. This platform provides a standardized interface and mounting mechanism, simplifying the complexity of lens replacement while maintaining versatility.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If light shields are added to prevent light leakage, then optical quality is improved, but manufacturing cost increases

Engineering Contradiction:
Improvelight leakageVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The light shielding function is merged into the existing structural components of the lens assembly and body interface. The moveable platform and housing structures incorporate light-blocking features as integral parts rather than separate components, preventing light leakage without adding significant manufacturing complexity or cost.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables precise control over zoom and focus, reduces manufacturing costs, and minimizes light leakage, making it suitable for slimmer and lighter portable devices.

Implementation Method 1

A selected lens assembly may be moved to a selected position in response to an electromagnetic force

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS8428451B2Interchangeable zoom lens actuator
Publication Date: 2013.04.23 HONG KONG APPLIED SCI & TECH RES INST
  • US8428451B2 patent drawing
  • US8428451B2 patent drawing
  • US8428451B2 patent drawing

AI summary

The subject matter disclosed herein relates to an optical module that includes interchangeable lenses to adjust a zoom level of the optical module.