High-Density Interconnect Package Layout for Compact High Pin Counts

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Solution Overview

Problem

There is an ongoing need for more compact packages that can accommodate high density interconnects and/or high pin counts.

Innovation Solution

A package design that includes a substrate with a cavity, where a high-density interconnect integrated device is located over the cavity, and underfill is placed between the integrated devices and the substrate, allowing electrical signals to bypass the substrate and providing a compact form factor with improved electrical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional substrate routing is used to accommodate high pin counts, then electrical connection is achieved, but package size increases and routing congestion occurs

Engineering Contradiction:
Improvepin countVSAvoidpackage size
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent introduces an interconnect integrated device that routes electrical signals in a third dimension by placing it above the substrate cavity. This vertical routing approach allows high pin counts to be accommodated without increasing the lateral package footprint, as signals travel through the Z-axis rather than being constrained to two-dimensional substrate routing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The interconnect integrated device acts as an intermediary component between the substrate and the integrated devices. It provides a dedicated routing layer that handles high-density interconnects, freeing the substrate from carrying excessive routing traffic and enabling compact package design while maintaining high pin counts.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If substrate routing is used for high density interconnects, then electrical connection is established, but inductance increases and voltage drop worsens

Engineering Contradiction:
Improveinterconnect densityVSAvoidvoltage drop
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

By moving the interconnect routing to a vertical dimension through the interconnect integrated device, the patent creates shorter electrical paths between integrated devices. This three-dimensional routing reduces the length of current paths, thereby decreasing inductance and voltage drop compared to traditional planar substrate routing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If compact package design is implemented, then form factor is reduced, but structural integrity may be compromised

Engineering Contradiction:
Improvepackage sizeVSAvoidstructural integrity
Core Design Contradiction:
Area of stationary objectVSStrength

Solution Approach 1:

The patent employs a nested structure where the interconnect integrated device is positioned within the substrate cavity vertically. This nesting approach allows multiple functional layers to occupy the same lateral footprint, achieving compact package size while maintaining structural integrity through the hierarchical arrangement of components.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The underfill material serves as an intermediary that provides mechanical support and structural integrity to the compact package structure. It fills the cavity space and bonds the interconnect integrated device to the substrate, preventing structural weakness despite the reduced package size.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a compact form factor with high input/output pin counts, reduced routing congestion, lower inductance, and improved voltage drop, while maintaining strong structural integrity through the use of underfill.

Implementation Method 1

an underfill located (i) between the first integrated device and the substrate, (ii) between the second integrated device and the substrate, (iii) between the interconnect integrated device and the first integrated device, and (iv) between the interconnect integrated device and the second integrated device

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Data Source

PatentUS12355000B2Package comprising a substrate and a high-density interconnect integrated device
Publication Date: 2025.07.08 QUALCOMM INC
  • US12355000B2 patent drawing
  • US12355000B2 patent drawing
  • US12355000B2 patent drawing

AI summary

A package comprising a substrate, a first integrated device coupled to the substrate, a second integrated device coupled to the substrate, an interconnect integrated device coupled to the first integrated device and the second integrated device, and an underfill. The substrate includes a cavity. The interconnect integrated device is located over the cavity of the substrate. The underfill is located (i) between the first integrated device and the substrate, (ii) between the second integrated device and the substrate, (iii) between the interconnect integrated device and the first integrated device, and (iv) between the interconnect integrated device and the second integrated device.