Interconnect Shielding Layer With Cavities for Crosstalk Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Tightly coupled first level interconnects in semiconductor devices experience signal integrity degradation due to electromagnetic interference and crosstalk, limiting input/output data-rate and silicon area performance scaling.

Innovation Solution

A conductive layer with cavities and a dielectric layer is introduced to isolate electromagnetic coupling between interconnects, providing improved signal integrity by acting as a shield and reducing crosstalk, particularly at pitches of 110 μm or less.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If first level interconnects are tightly coupled to increase I/O density, then silicon area performance is improved, but signal integrity degradation due to crosstalk increases

Engineering Contradiction:
Improvesilicon area performanceVSAvoidsignal integrity
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

A conductive shielding layer is introduced as an intermediary element between adjacent interconnects. This shielding layer acts as a mediator that blocks electromagnetic fields and crosstalk while allowing the interconnects to remain tightly coupled, thus maintaining high I/O density without sacrificing signal integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The solution moves from a two-dimensional planar arrangement of interconnects to a three-dimensional structure by adding a conductive shielding layer in the vertical dimension. This allows tight horizontal coupling for high density while providing vertical shielding for signal integrity protection

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If space between interconnects is reduced to increase I/O density, then silicon footprint is reduced, but electromagnetic interference and crosstalk increase

Engineering Contradiction:
Improvesilicon footprintVSAvoidelectromagnetic interference
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The conductive shielding layer serves as a protective intermediary positioned between interconnects with reduced spacing. It blocks electromagnetic interference and crosstalk that would otherwise affect the tightly spaced interconnects, enabling high I/O density without compromising signal quality

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin conductive shielding film is applied between interconnects to provide electromagnetic protection. This thin film structure allows maintaining small interconnect spacing while effectively blocking harmful electromagnetic interference and crosstalk

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If conductive shielding layer is added to reduce crosstalk, then signal integrity is improved, but device complexity increases

Engineering Contradiction:
Improvesignal integrityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The conductive shielding layer performs multiple functions simultaneously: it shields against crosstalk, provides a reference plane for signal routing, and can serve as an additional signal layer. This multi-functionality reduces the need for separate shielding structures, thereby limiting the increase in device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Object-affected harmful factors

If conductive layer with cavities is used to isolate electromagnetic coupling, then crosstalk is reduced, but manufacturing complexity increases

Engineering Contradiction:
ImprovecrosstalkVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The conductive shielding layer is segmented into regions with cavities or openings positioned over signal vias. This segmentation allows electromagnetic isolation between adjacent interconnects while maintaining manufacturing feasibility through standard PCB fabrication processes that can create such patterned conductive layers

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances electrical performance by mitigating signal degradation, improving data bandwidth, and reducing package warpage, while allowing for smaller silicon footprints and increased I/O density.

Implementation Method 1

A conductive layer with cavities and a dielectric layer is introduced to isolate electromagnetic coupling between interconnects, providing improved signal integrity by acting as a shield and reducing crosstalk

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

A conductive layer with cavities and a dielectric layer is introduced to isolate electromagnetic coupling between interconnects

Methodology Applied
Scientific EffectDielectric isolation: Dielectric

Data Source

PatentUS11798894B2Devices and methods for signal integrity protection technique
Publication Date: 2023.10.24 INTEL CORP
  • US11798894B2 patent drawing
  • US11798894B2 patent drawing
  • US11798894B2 patent drawing

AI summary

The technique described herein includes a device to address the electrical performance (e.g. signal integrity) degradation ascribed to electromagnetic interference and/or crosstalk coupling occur at tightly coupled (e.g. about 110 μm pitch or less) interconnects, including the first level (e.g. the interconnection between a die and a package substrate). In some embodiments, this invention provides a conductive layer with a plurality of cavities to isolate electromagnetic coupling and/or interference between adjacent interconnects for electronic device performance scaling. In some embodiments, at least one interconnect joint is coupled to the conductive layer, and at least one interconnect joint is isolated from the conductive layer by a dielectric lining at least one of the cavities, the conductive layer being associated to a ground reference voltage by the interconnect joint coupled to the conductive layer.