Interconnected Semiconductor Laser Emitters for Uniform Line Illumination

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Solution Overview

Problem

Scanning lidar devices face challenges in achieving high optical power output with semiconductor lasers, as high power density can damage the radiation sources, and the use of multiple emitters increases the complexity of laser drivers and beam-shaping optics, making it difficult to achieve uniform line illumination.

Innovation Solution

A transmitter unit with directly interconnected semiconductor laser emitters, allowing for optimized laser geometry and optics, using a series connection of emitters and compact beam-shaping optics such as aspherical lenses to generate a uniform laser line with reduced driver requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the power density on the emission surface is increased to achieve higher optical power output, then the power output is improved, but the radiation source is damaged

Engineering Contradiction:
Improveoptical power outputVSAvoidradiation source durability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent divides a single high-power laser source into multiple individual semiconductor laser emitters (at least two) that are interconnected. Each emitter operates at a safe power density level while collectively achieving the desired total optical power output through their combined emission, thus preventing damage to individual radiation sources.

Inventive Principle:
Principle #1Segmentation

2Power

If multiple semiconductor emitters are used to increase power output, then the power output is improved, but the driver complexity increases

Engineering Contradiction:
Improveoptical power outputVSAvoidlaser driver complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines multiple individual semiconductor laser emitters into a single integrated transmitter unit with a unified driver interface. The driver controls the interconnected emitters as a coordinated system, merging their individual control functions into a single control unit, thereby reducing driver complexity while maintaining high power output capability.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If multiple semiconductor structures are positioned at larger distances to reduce driver demand, then the driver requirements are reduced, but the transmitter unit height increases

Engineering Contradiction:
Improvedriver control easeVSAvoidtransmitter unit height
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The patent transitions from positioning emitters primarily in the vertical dimension (stacking them vertically) to arranging them in a planar configuration with lateral spacing. This dimensional shift allows adequate spacing between emitters for separate current supply while maintaining a compact overall height of the transmitter unit, as the emitters are distributed across a plane rather than stacked vertically.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Illumination intensity

If individual lenses or lens arrays are used to form beams separately, then uniform line illumination is achieved, but the device complexity increases

Engineering Contradiction:
Improveline illumination uniformityVSAvoidoptical system complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines the beam formation functions for multiple emitters into a single optical system. Instead of using separate lenses for each emitter or complex lens arrays, a unified optical system processes the combined emission from all interconnected emitters to produce the uniform laser line, thereby reducing optical component complexity while maintaining illumination uniformity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a compact, cost-effective transmitter unit that achieves high power output with simplified beam-shaping, eliminating the need for complex lens arrays and reducing driver complexity, while maintaining beam quality and safety.

Implementation Method 1

at least two radiation sources, which take the form of semiconductor lasers and are for generating and emitting electromagnetic beams in a scanning region

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 2

compact beam-shaping optics such as aspherical lenses to generate a uniform laser line

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11442147B2Transmitter unit and lidar device for scanning a scanning region
Publication Date: 2022.09.13 ROBERT BOSCH GMBH
  • US11442147B2 patent drawing
  • US11442147B2 patent drawing
  • US11442147B2 patent drawing

AI summary

A transmitter unit of a lidar device for a scanning system includes at least two radiation sources in the form of semiconductor lasers for generating and emitting electromagnetic beams in the form of a line in a scanning region, the at least two radiation sources being individual emitters directly interconnected mechanically and electrically.