Vertical Memory String Fabrication via Interconnected Openings
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Solution Overview
Problem
The challenge in fabricating vertical memory cell strings is to reduce the horizontal area occupied by memory cells while maintaining or improving packing density, which is not easily achievable with traditional horizontally extending layouts.
Innovation Solution
The method involves forming a vertical string of memory cells with a programmable charge storage transistor comprising a control gate and a charge storage structure, where a lower stack with alternating control gate and insulating materials is created, covered, and an upper stack is formed over it, with charge storage material deposited into interconnected openings, and tunnel and channel materials are formed to enable efficient memory cell operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of stationary object
If vertical memory cell strings are used, then horizontal area is reduced, but vertical thickness increases
Solution Approach 1:
The patent transitions from traditional horizontal memory cell arrangement to vertical stacking architecture, where memory cells are arranged in the vertical dimension (z-axis) rather than horizontal plane. This dimensional change allows multiple memory cells to be stacked above each other, significantly reducing the horizontal footprint while utilizing the vertical space for storage capacity.
Solution Approach 2:
The patent implements nested structures where charge storage elements (such as charge trapping layers or floating gates) are embedded within the vertical memory cell stack. The insulating materials and conductive layers are nested in alternating tiers, with each layer contained within the vertical structure, creating a compact nested arrangement that maximizes storage density within the vertical thickness.
2Quantity of substance
If vertical memory cell strings are used, then horizontal packing density improves, but fabrication complexity increases
Solution Approach 1:
The patent divides the memory device into segmented vertical strings, where each string consists of discrete memory cells separated by insulating materials. The alternating tiers of conductive and insulating materials create naturally segmented structures that are easier to fabricate and control individually, reducing overall fabrication complexity while maintaining high packing density.
Solution Approach 2:
The patent utilizes parameter changes in material deposition and etching processes to achieve the vertical structure. By controlling deposition thickness, etch selectivity, and layer sequencing, the complex vertical architecture is fabricated through standardized semiconductor manufacturing parameters, making the complex structure manufacturable with existing process capabilities.
Data Source
AI summary
A method of forming a vertical string of memory cells comprises forming a lower stack comprising first alternating tiers comprising vertically-alternating control gate material and insulating material. An upper stack is formed over the lower stack, and comprises second alternating tiers comprising vertically-alternating control gate material and insulating material having an upper opening extending elevationally through multiple of the second alternating tiers. The lower stack comprises a lower opening extending elevationally through multiple of the first alternating tiers and that is occluded by occluding material. At least a portion of the upper opening is elevationally over the occluded lower opening. The occluding material that occludes the lower opening is removed to form an interconnected opening comprising the unoccluded lower opening and the upper opening. Charge storage material is deposited into the interconnected opening for the charge storage structures for the memory cells of the vertical string that are in each of the upper and lower stacks and thereafter tunnel insulator and channel material are formed into the interconnected opening for the memory cells of the vertical string that are in each of the upper and lower stack. Other embodiments are disclosed, including embodiments independent of method.


