Interconnected Trough Deck Drainage System

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Solution Overview

Problem

Outdoor decks allow water and dirt to enter the space underneath, causing moisture-related issues and requiring an effective drainage system to manage rainwater, snowmelt, and deck washing water.

Innovation Solution

A deck drainage system featuring a water-receiving structure with interconnected troughs and a gutter, along with water deflectors, connectors, spacers, end caps, and a cover, designed to direct water into the gutter while preventing it from flowing behind the system and into the underlying space, using aluminum components for durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If water-receiving structure with interconnected troughs is used, then water drainage efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvewater drainage efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The water-receiving structure is divided into multiple interconnected troughs, each capable of independently receiving and directing water. This segmentation allows water to be collected from multiple locations simultaneously, improving drainage efficiency while maintaining manageable complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple troughs are merged into a single integrated water-receiving structure with interconnected channels. This combining approach consolidates water collection from various sources into one unified system that directs all water to the gutter, enhancing overall drainage performance

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If tab and channel interconnection method is used, then assembly ease is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveassembly easeVSAvoidtab and channel fit precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The tab and channel interface acts as an intermediary connection mechanism between troughs. The tab fits into the channel to create a secure interconnection, facilitating easy assembly while the interlocking geometry ensures precise alignment and water-tight sealing without requiring complex fastening systems

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If water-receiving structure extends under deck, then water containment effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvewater containment effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The water-receiving structure extends vertically under the deck to create a three-dimensional water collection zone. This dimensional extension allows the system to capture water from multiple levels and directions, improving containment effectiveness while the vertical integration reduces the need for additional horizontal components

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS8522499B2Deck drainage system
Publication Date: 2013.09.03 MANSON RODNEY
  • US8522499B2 patent drawing
  • US8522499B2 patent drawing
  • US8522499B2 patent drawing

AI summary

In an embodiment, a deck drainage system has a water-receiving structure locatable under the deck and a gutter connectable to the deck adjacent to an end of the water-receiving structure for receiving water from the water-receiving structure. The water receiving structure comprises a plurality of interconnected troughs. Each trough of the plurality of interconnected troughs includes first and second opposing sidewalls. The first sidewall of a respective trough comprises a tab and a second sidewall of the respective trough comprises a channel. The tab of the first sidewall of a first trough of the plurality of interconnected troughs extends into the channel of the second sidewall of a successively adjacent second trough of the plurality of interconnected troughs.