Interconnection Structure With U-Shaped High-k Layer for HV Breakdown
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Solution Overview
Problem
The integration of high-voltage/medium-voltage and low-voltage devices in semiconductor structures leads to dielectric breakdown issues due to insufficient dielectric layer thickness, necessitating additional multi-layer interconnection structures, which increase manufacturing cost and time.
Innovation Solution
Surround the bottom surface and sidewalls of metal layers in higher voltage device regions with a U-shaped high k layer to enhance dielectric breakdown resistance, eliminating the need for additional multi-layer interconnection structures.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If additional multi-layer interconnection structures are formed to thicken the dielectric layer for high-voltage devices, then the voltage withstand capability and TDDB tolerance are improved, but the manufacturing cost and manufacturing time significantly increase
Solution Approach 1:
The patent applies local quality by forming a high-k dielectric layer specifically in the high-voltage device region rather than uniformly across the entire semiconductor structure. This localized approach thickens the dielectric layer only where high voltage withstand capability is needed, avoiding the need for additional multi-layer interconnection structures throughout the entire device, thereby improving voltage tolerance without proportionally increasing manufacturing complexity and cost.
Solution Approach 2:
The patent changes the dielectric parameter by introducing a high-k dielectric material with higher permittivity than conventional dielectric layers. This parameter change allows the dielectric layer to achieve higher voltage withstand capability and improved TDDB tolerance without increasing the physical thickness through additional layers, thus resolving the contradiction between reliability improvement and device complexity reduction.
2Reliability
If additional multi-layer interconnection structures are formed to thicken the dielectric layer for high-voltage devices, then the TDDB tolerance is improved, but the manufacturing time significantly increases
Solution Approach 1:
The high-k dielectric layer is formed locally in the high-voltage device region using targeted deposition and etching processes. This localized formation approach reduces manufacturing time compared to forming additional multi-layer interconnection structures across the entire semiconductor device, as it avoids repetitive deposition and patterning steps for multiple metal and dielectric layers throughout the structure.
Solution Approach 2:
By changing the dielectric material parameter to high-k material, the patent achieves improved TDDB tolerance without requiring additional dielectric layers. This parameter-based solution reduces the number of deposition and patterning cycles needed, thereby decreasing manufacturing time while maintaining enhanced reliability.
3Reliability
If the dielectric layer thickness is increased to withstand high voltage, then the voltage requirement is met, but the manufacturing cost increases due to additional process steps
Solution Approach 1:
The patent reduces manufacturing cost by forming the high-k dielectric layer locally only in high-voltage device regions rather than adding multi-layer interconnection structures across the entire semiconductor device. This localized approach minimizes the number of deposition, patterning, and etching steps required, thereby reducing manufacturing cost while still meeting the voltage withstand capability requirements.
Solution Approach 2:
By utilizing high-k dielectric material parameter changes, the patent achieves the required voltage withstand capability without adding multiple dielectric and metal layers. This reduces the total number of fabrication steps, material deposition cycles, and associated costs, making the manufacturing process more cost-effective compared to forming additional multi-layer interconnection structures.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Improves dielectric breakdown resistance while reducing manufacturing cost and time by using a U-shaped high k layer to withstand higher voltages without additional layers, thus optimizing semiconductor structure integrity.
Implementation Method 1
by surrounding a bottom surface and sidewalls of a metal layer with a U-shaped high k layer, it improves the time dependent dielectric breakdown (TDDB) thereof
Data Source
AI summary
Provided are an interconnection structure and a method of forming the same. The interconnection structure includes a substrate, including a lower voltage device region and a higher voltage device region; a first dielectric layer, located on the substrate in the lower voltage device region and the higher voltage device region; an under-layer interconnection structure, located in the first dielectric layer in the lower voltage device region and the higher voltage device region; a second dielectric layer, located on the first dielectric layer in the lower voltage device region and the higher voltage device region; a first via plug and a first metal layer, located in the second dielectric layer in the lower voltage device region; and a U-shaped high k (dielectric constant) layer and a second metal layer, located in the second dielectric layer in the higher voltage device region.


