Interdigitated Back Contact Solar Cell Eliminating Front Shading

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Solution Overview

Problem

Conventional solar cells face efficiency limitations due to front-side electrode shading, which restricts light absorption and requires complex fabrication steps, preventing effective use of back-side light absorption.

Innovation Solution

A solar cell design featuring interdigitated back contacts with tunneling oxide junctions and transparent conductive oxide materials, allowing for bi-facial light absorption and eliminating the need for front-side electrodes, thereby enhancing efficiency and simplifying fabrication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If front-side electrodes are used to collect carriers, then carrier collection is achieved, but light absorption is reduced due to shading

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidlight absorption
Core Design Contradiction:
ProductivityVSIllumination intensity

Solution Approach 1:

The patent inverts the conventional solar cell architecture by moving both n-type and p-type electrodes to the back side of the cell. This inversion eliminates front-side shading while maintaining carrier collection functionality through interdigitated back contacts that separately collect electrons and holes

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent transitions from a planar front-side electrode layout to a three-dimensional interdigitated back contact structure. The n-type and p-type electrodes are arranged in alternating fingers on the back side, creating a vertical dimension for carrier collection that eliminates the horizontal shading problem

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If both p-type and n-type electrodes are placed on the back side, then front-side shading is eliminated, but fabrication complexity increases

Engineering Contradiction:
Improvelight absorptionVSAvoidfabrication complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent segments the back contact into distinct n-type and p-type regions with interleaved finger structures. This segmentation allows separate optimization of each electrode type while maintaining a unified back-contact architecture that simplifies the overall fabrication process compared to conventional multi-layer front-side structures

Inventive Principle:
Principle #1Segmentation

3Productivity

If conventional front-side electrodes are used, then carrier collection is efficient, but module packing factor is reduced

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidmodule packing factor
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

By inverting the electrode location to the back side, the patent eliminates the need for front-side grid patterns that consume valuable active area. This allows for larger active areas and higher module packing factors while maintaining efficient carrier collection through the interdigitated back contact structure

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases short-circuit current and open-circuit voltage while enabling bi-facial operation, allowing the solar cell to absorb light from both sides, thus improving overall efficiency and module packing factor.

Implementation Method 1

tunneling oxide junctions

Methodology Applied
Scientific EffectQuantum tunneling:

Implementation Method 2

Solar cell is a photovoltaic structure capable of converting light into electricity

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentEP3170209B1Solar cell with interdigitated back contact
Publication Date: 2018.12.12 TESLA INC
  • EP3170209B1 patent drawingFigure 1~2
  • EP3170209B1 patent drawingFigure 3
  • EP3170209B1 patent drawingFigure 4

AI summary

A solar cell with an interdigitated back contact is provided. The solar cell can include a crystalline silicon base layer and an electron collector region on a back side of the base layer. The electron collector region can include a first conductive oxide material electrically coupled to the base layer. The solar cell can also include a hole collector region on the back side of the base layer. The hole collector region can include a second conductive oxide material electrically coupled to the base layer. The electron collector region and hole collector region can form an interdigitated pattern. Furthermore, the first conductive oxide material and second conductive oxide material have different work functions.