Interdigitated Electrode Sensor for Continuous Heavy Metal Detection

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Solution Overview

Problem

Current technologies for detecting lead in drinking water are inadequate for long-term, in-home monitoring, as they have short lifetimes, require user input, and are not suitable for continuous detection of heavy metals without external laboratory analysis.

Innovation Solution

A sensor system with complementary interdigitated electrodes and a power source, capable of detecting changes in impedance due to heavy metal deposition, allowing for continuous monitoring of lead and other heavy metals in water without a reference electrode or ligand, and providing alerts for contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If electrochemical potentialmetric sensors are minimized for home-monitoring, then portability and ease of use are improved, but sensor lifetime becomes short due to limitations of minimized reference electrodes

Engineering Contradiction:
ImproveportabilityVSAvoidsensor lifetime
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The invention extracts and removes the reference electrode component entirely from the sensor system. Instead of using a traditional three-electrode configuration with a reference electrode, the patent employs a two-electrode system where only a working electrode and a counter electrode are used. This eliminates the miniaturization limitations that plague reference electrodes while maintaining sensor portability and functionality for home-monitoring applications.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The counter electrode serves multiple functions: it completes the electrochemical circuit, provides a surface for reverse reactions, and enables long-term operation without degradation. This multi-functional design replaces the specialized reference electrode, allowing the sensor to maintain both portability and extended operational lifetime in household water monitoring applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If colorimetric sensors are used for heavy metal detection, then simplicity and cost are improved, but the sensors become single use and require frequent replacement

Engineering Contradiction:
ImprovesimplicityVSAvoidsensor reusability
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The invention replaces the chemical-based colorimetric detection mechanism with an electrochemical detection system. Instead of relying on color-changing reagents that are consumed in single-use tests, the patent uses electrochemical reactions at electrode surfaces that can be regenerated and reused indefinitely, transforming a disposable chemical system into a reusable electronic system while maintaining simplicity and low cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If ICPMS is used for lead detection as suggested by EPA, then measurement precision is improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improvedetection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention extracts and removes the complex ICPMS instrumentation, sample preparation systems, and laboratory infrastructure requirements. Instead, it employs a simple two-electrode electrochemical sensor that can be deployed directly in household water systems, achieving sufficient detection precision for lead monitoring while eliminating the need for complex laboratory equipment and specialized facilities.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sensor performs self-detection and self-monitoring of lead levels in water continuously, without requiring external laboratory analysis or complex sample processing. The electrochemical sensor automatically detects metal ions as they pass through the water system, providing ongoing precision monitoring that replaces periodic complex laboratory testing with continuous simple automated measurement.

Inventive Principle:
Principle #25Self-service

4Loss of time

If end-point detection by home-monitoring is implemented, then response time to lead leakage is improved, but current sensor technologies have short lifetimes requiring frequent maintenance

Engineering Contradiction:
Improvedetection delayVSAvoidmaintenance frequency
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

By removing the reference electrode that limits sensor lifetime, the invention enables continuous operation without frequent maintenance or replacement. The simplified two-electrode system eliminates the component that degrades over time, allowing the sensor to provide long-term continuous monitoring that reduces both detection delay and maintenance frequency simultaneously.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor system enables long-term, cost-effective, and reliable detection of heavy metals in water, including lead, without user intervention, suitable for embedding in water service lines, with no false positives and minimal interference from common ions in tap water.

Implementation Method 1

detecting changes in impedance due to heavy metal deposition

Methodology Applied
Scientific EffectImpedance change: Electrical Resistance

Implementation Method 2

depositing of conductive species of a heavy metal on the first or second electrodes

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Data Source

PatentEP3631429B1Drinking water heavy metals sensor and methods for use thereof
Publication Date: 2023.05.24 THE RGT UNIV OF MICHIGAN
  • EP3631429B1 patent drawingFigure 1~2
  • EP3631429B1 patent drawingFigure 3A~3C
  • EP3631429B1 patent drawingFigure 4A~4B

AI summary

A sensor for detecting heavy metals in water is provided. The sensor includes a first electrode and a second electrode, the first electrode and the second electrode having complimentary interdigitated surfaces that are separated from each other by a first gap having a distance of greater than or equal to about 500 nm to less than or equal to about 10 µm. The sensor also includes a power source connectable to the first electrode and the second electrode. The sensor is configured to continuously monitor water for the presence of heavy metals. Methods of making and using the sensor are also provided.