Interface Pressure Sensor for Portable Devices

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Solution Overview

Problem

Conventional force sensors are not suitable for small form factor applications, low-cost durable applications, or high precision and accuracy applications due to their large volume, nonlinear force sensitivity, and fragility.

Innovation Solution

An interface pressure sensor system that includes a sensing surface configured to receive a normal force, with a microelectromechanical fluid pressure sensor encapsulated in a rigid module enclosure and protected by an infill material, allowing for precise measurement of pressure and force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional force sensors are used, then force sensing capability is provided, but the device volume and area occupied are substantial

Engineering Contradiction:
Improveforce sensing capabilityVSAvoiddevice volume
Core Design Contradiction:
Measurement precisionVSVolume of stationary object

Solution Approach 1:

The patent replaces conventional mechanical force sensors with a microelectromechanical fluid pressure sensor that uses fluid pressure transmission through an encapsulation material. This substitution enables force sensing while dramatically reducing the sensor's volume and footprint, allowing integration into portable electronic devices where space is constrained.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If conventional force sensors are used, then force sensing is provided, but the force sensitivity is structurally limited and nonlinear

Engineering Contradiction:
Improveforce sensitivityVSAvoidstructural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an encapsulation material as an intermediary between the sensing surface and the microelectromechanical pressure sensor. This intermediary transmits applied forces uniformly to the sensor, enabling linear and accurate force measurement while simplifying the overall sensor structure compared to conventional designs that require complex mechanical elements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If conventional high precision force sensors are used, then measurement accuracy is improved, but the sensors become delicate and expensive requiring specialized training

Engineering Contradiction:
Improvemeasurement accuracyVSAvoiddurability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent employs a rigid encapsulation material that forms a protective shell around the microelectromechanical pressure sensor. This encapsulation protects the delicate sensor elements from damage while maintaining accurate force measurement capability, resulting in a durable sensor suitable for portable applications without requiring specialized handling or training.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The interface pressure sensor system effectively measures pressure and force inputs with high precision and accuracy, suitable for various applications including wearable devices, sports equipment, and medical devices, while being compact and durable.

Implementation Method 1

a microelectromechanical fluid pressure sensor... with a pressure-sensitive structure that deforms in response

Methodology Applied
Scientific EffectPressure sensitivity: Piezoresistive Effect

Implementation Method 2

the encapsulation material transits that force, or at least a portion thereof, to a microelectromechanical force or pressure sensitive structure that deforms in response

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS12207905B2Pressure sensing in portable electronic devices
Publication Date: 2025.01.28 APPLE INC
  • US12207905B2 patent drawing
  • US12207905B2 patent drawing
  • US12207905B2 patent drawing

AI summary

An interface pressure sensor includes a fluid pressure sensor disposed in a volume defined by a shear wall. The volume is enclosed, and the fluid pressure sensor is encapsulated by, an infill material. The infill material defines a sensing surface that, when pressed, can impart a force that is detectable by the fluid pressure sensor.