Interfacial Layer for Stable Lithium Metal Anodes

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Solution Overview

Problem

Lithium metal anodes in batteries face challenges such as dendritic growth, low Coulombic efficiency, and safety concerns due to their high reactivity and volumetric changes during cycling, which existing strategies have not effectively addressed.

Innovation Solution

The implementation of an interfacial layer, such as hollow carbon nanospheres or hexagonal boron nitride, on the lithium metal anode to control reactivity and accommodate volumetric changes, preventing dendrite formation and enhancing cycling stability by providing a stable solid electrolyte interphase and mechanical strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal anode is used to achieve high specific capacity, then energy storage density is improved, but dendritic growth and safety issues occur

Engineering Contradiction:
Improvespecific capacityVSAvoidsafety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A solid electrolyte interphase layer is introduced as an intermediary between the lithium metal anode and the electrolyte. This interphase layer mediates the interaction by providing a stable interface that prevents direct contact between reactive lithium metal and the electrolyte, thereby suppressing dendritic growth while maintaining high specific capacity of 3860 mAh g⁻¹

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin film solid electrolyte interphase layer is formed on the lithium metal anode surface. This flexible thin film accommodates volumetric changes during cycling while maintaining structural integrity, preventing dendrite penetration and ensuring safety without compromising the high energy density benefits

Inventive Principle:
Principle #30Flexible shells and thin films

2Use of energy by moving object

If lithium metal anode is used to achieve high specific capacity, then energy storage density is improved, but dendritic growth and low Coulombic efficiency occur

Engineering Contradiction:
Improvespecific capacityVSAvoidCoulombic efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The solid electrolyte interphase layer acts as a mediator that enables efficient lithium ion transport while preventing parasitic reactions. This intermediary layer ensures that nearly all lithium ions contribute to reversible capacity, achieving Coulombic efficiency of 99% or higher while maintaining the high specific capacity of lithium metal

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If interfacial layer is added to prevent dendrite growth, then safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidstructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The solid electrolyte interphase layer is formed in situ on the lithium metal anode surface through controlled formation cycles. This self-forming interphase layer eliminates the need for manual coating or assembly of additional safety components, achieving dendrite suppression without significantly increasing device complexity

Inventive Principle:
Principle #25Self-service

4Productivity

If interfacial layer is added to control reactivity, then Coulombic efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
ImproveCoulombic efficiencyVSAvoidmanufacturing process
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The solid electrolyte interphase layer forms automatically during initial battery formation cycles through electrochemical reactions between lithium metal and the electrolyte. This self-organizing process eliminates the need for separate manufacturing steps to apply protective coatings, achieving 99% Coulombic efficiency without complicating the manufacturing process

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The interfacial layers significantly improve Coulombic efficiency and prevent dendrite growth, maintaining high performance over extended cycles with reduced electrolyte consumption and enhanced safety, achieving up to 99% Coulombic efficiency and stable lithium deposition.

Implementation Method 1

The interfacial layer can be loosely attached to the surface of the lithium metal anode, and can be displaced away and towards the anode surface during lithium metal deposition and dissolution, thereby accommodating the large volumetric change of the anode during cycling

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the interfacial layer can serve as an effective barrier disposed between at least a portion of a surface of the lithium metal anode and the electrolyte to control and suppress reactivity between lithium metal and the electrolyte

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Implementation Method 3

the interfacial layer allows for the passage of lithium ions through walls of the interfacial layer, thereby affording ionic conductivity or permeability for lithium metal deposition and dissolution

Methodology Applied
Scientific EffectIon transport: Ion Repulsion/Attraction

Data Source

PatentUS10256448B2Interfacial engineering for stable lithium metal anodes
Publication Date: 2019.04.09 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US10256448B2 patent drawing
  • US10256448B2 patent drawing
  • US10256448B2 patent drawing

AI summary

A battery includes 1) an anode, 2) a cathode, and 3) an electrolyte disposed between the anode and the cathode. The anode includes a current collector and an interfacial layer disposed over the current collector, and the interfacial layer includes an array of interconnected, protruding regions that define spaces.