Interfacial Layers for Solid-State Battery Impedance Reduction

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Solution Overview

Problem

Solid-state lithium batteries face significant challenges due to high interfacial impedance between solid-state electrolytes and electrodes, particularly with lithium metal anodes, which limits their performance and cycle life, and current solutions are not scalable or compatible with various cell geometries.

Innovation Solution

The introduction of ultrathin inorganic or organic interfacial layers, such as Al2O3 or gel electrolytes, which reduce interfacial resistance by improving wetting and ion transport, and are compatible with a range of solid-state electrolyte materials, including lithium and sodium-ion conducting SSEs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If garnet electrolyte is used for SSLiBs, then electrochemical stability and ionic conductivity are improved, but interfacial resistance increases

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidinterfacial resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

An ultrathin interfacial layer (1-100 nm) is introduced as an intermediary between the garnet electrolyte and electrode materials. This layer mediates the interface by improving wetting and reducing interfacial resistance while maintaining the electrochemical stability of the garnet electrolyte. The interfacial layer acts as a bridge that facilitates ion transport across the electrode-electrolyte interface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The interfacial layer changes the physical and chemical parameters at the electrode-electrolyte interface, including surface energy, wettability, and ionic conductivity. By modifying these parameters, the interfacial resistance is reduced while preserving the bulk properties of the garnet electrolyte.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If Li metal anode is used for high energy density, then capacity is improved, but interface stability deteriorates

Engineering Contradiction:
ImprovecapacityVSAvoidinterface stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The ultrathin interfacial layer serves as a protective intermediary between Li metal and the garnet electrolyte. It prevents direct contact and potential instability while allowing efficient Li ion transport. This mediator maintains interface stability without compromising the high capacity of Li metal anode.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

An ultrathin flexible interfacial layer is applied to the Li metal anode surface. This thin film conforms to the Li metal morphology and provides mechanical stability while maintaining ionic conductivity. The flexible nature of the thin film allows it to accommodate volume changes during cycling.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These interfacial layers significantly decrease interfacial resistance, enhancing the performance and cycle life of solid-state batteries, enabling more efficient ion transport and mechanical integrity, and are applicable to various SSE materials and battery architectures.

Implementation Method 1

reduce interfacial resistance by improving wetting and ion transport

Methodology Applied
Scientific EffectWetting: Wetting

Data Source

PatentUS10971761B2Interfacial layers for solid-state batteries and methods of making same
Publication Date: 2021.04.06 UNIV OF MARYLAND
  • US10971761B2 patent drawing
  • US10971761B2 patent drawing
  • US10971761B2 patent drawing

AI summary

One or more interfacial layers in contact with a solid-state electrolyte and hybrid electrolyte materials. Interfacial layers comprise inorganic (e.g., metal oxides and soft inorganic materials) or organic materials (e.g., polymer materials, gel materials and ion-conducting liquids). The interfacial layers can improve the electrical properties (e.g., reduce the impedance) of an interface between an a cathode and/or anode and a solid-state electrolyte. The interfacial layers can be used in, for example, solid-state batteries (e.g., solid-state, ion-conducting batteries).