Interference Joint Digits for Reconfigurable Building Assemblies

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Solution Overview

Problem

Existing foldable structures, such as the Hoberman sphere, are limited to a single degree of freedom and lack the versatility and playability of reconfigurable assemblies with multiple degrees of freedom.

Innovation Solution

The development of toys comprising fidgets, building elements, and assemblies that include 'digits' and 'hubs', allowing for multiple degrees of freedom, where each digit can be independently transitioned between fully open, fully closed, and intermediate configurations, producing a tactile snapping or popping response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single degree of freedom structure like Hoberman sphere is used, then the structure is simple to manufacture and operate, but the versatility and playability are limited

Engineering Contradiction:
Improveversatility and playabilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The structure is divided into multiple independent digits, each capable of individual manipulation. Each digit consists of segments that can be independently transitioned between open and closed configurations, allowing the overall structure to achieve multiple degrees of freedom while maintaining simple individual components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The digits are designed to be dynamically reconfigurable, transitioning between fully open, fully closed, and intermediate configurations. This dynamic capability allows the structure to adapt to various forms and functions, significantly increasing versatility without requiring complex fixed mechanisms

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple degrees of freedom are implemented with independently manipulable digits, then versatility and playability are significantly enhanced, but the device complexity increases

Engineering Contradiction:
Improvenumber of configurationsVSAvoidassembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The complex reconfigurable structure is achieved through segmentation into multiple identical or similar digit modules. Each digit is a self-contained unit with its own segments and joints, allowing the complex overall behavior to emerge from simple repeated units rather than a single complex mechanism

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The digit segments are designed to nest within each other when closed, with segments fitting inside one another in a telescoping arrangement. This nesting principle allows the digits to achieve compact closed configurations while maintaining the capability for multiple expansion states, effectively managing the complexity of reconfigurability

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12330083B2Interference joint digits, building elements, building systems, and assemblies
Publication Date: 2025.06.17 SPIN BALLS LLC
  • US12330083B2 patent drawing
  • US12330083B2 patent drawing
  • US12330083B2 patent drawing

AI summary

Toys, building sets, and toy assemblies are provided which include at least one digit or digit toy. Each digit toy includes a first segment and a second segment connected by a joint comprising a living hinge. Interference members of the joint interfere as the joint transitions between a first state (e.g., an extension state) and a second state (e.g., a flexion state). The first segment and the second segment each optionally include a first retention feature disposed on a same first side thereof, wherein the first retention features reversibly stabilize the first segment to the second segment in the second state.