Interference Measurement Device Phase Modulation Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Interference measurement techniques face challenges with instability due to wavefront errors, temperature gradients, detector sensitivity variations, and environmental factors like dust and stains, leading to reduced accuracy and unsuitability for real-time applications in production lines.

Innovation Solution

An interference measurement device that detects phase variations between an object beam and a reference beam using a laser source, splitter, object beam optical unit, combination unit, phase element, and detector, with differential signal processing to isolate phase variations independently of reference beam phase and detector sensitivity, thereby enhancing robustness and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional interference measurement is used, then measurement capability is provided, but measurement stability and accuracy degrade due to wavefront errors, temperature gradients, and detector sensitivity variations

Engineering Contradiction:
Improvephase measurement accuracyVSAvoidmeasurement stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent creates a virtual reference beam through phase modulation of the object beam, copying the reference beam characteristics without requiring a physical reference path. This eliminates sensitivity to environmental disturbances in the reference path while maintaining interference measurement capability

Inventive Principle:
Principle #26Copying

Solution Approach 2:

A phase modulation element is introduced as an intermediary to convert the object beam into multiple phase-shifted beams that interfere with each other. This mediator enables phase measurement without requiring a separate reference beam, isolating the measurement from environmental disturbances

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple measurements are performed to correct phase errors, then measurement accuracy improves, but measurement speed decreases

Engineering Contradiction:
Improvephase measurement accuracyVSAvoidmeasurement speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent applies periodic phase modulation to the object beam, creating multiple phase-shifted versions simultaneously. This periodic action enables extraction of phase information from a single captured interference pattern, achieving both high accuracy and real-time measurement capability

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The phase modulation is applied preliminarily to the object beam before detection, encoding multiple phase states into a single beam. This preliminary encoding allows the system to obtain complete phase information without requiring multiple sequential measurements, enabling real-time operation

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If wavefront correction elements are added to correct optical system aberrations, then measurement accuracy improves, but device complexity increases

Engineering Contradiction:
Improvewavefront measurement accuracyVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the object beam self-reference by creating multiple phase-shifted copies of itself. The interference between these self-generated phase variants provides the measurement information without requiring external reference beams or complex correction elements, achieving simplicity and robustness simultaneously

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides high-speed, high-resolving power, and robust phase measurement capable of withstanding disturbances such as wavefront errors and detector sensitivity variations, making it suitable for real-time quality control in production environments.

Implementation Method 1

a laser beam source

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

a splitter configured to split an emitted beam from the laser beam source into the object beam and the reference beam

Methodology Applied
Scientific EffectLight splitting:

Implementation Method 3

a phase element configured to vary mutual relationship in phase between the object beam and the reference beam

Methodology Applied
Scientific EffectPhase modulation: Phase Modulation

Implementation Method 4

an interference beam between the object beam that have reflected from or passed through a measurement object and the reference beam is measured so that a phase difference between the object beam and the reference beam is measured

Methodology Applied
Scientific EffectInterference: Interference

Data Source

PatentUS10508898B2Interference measurement device having a variable phase element
Publication Date: 2019.12.17 HITACHI LTD
  • US10508898B2 patent drawing
  • US10508898B2 patent drawing
  • US10508898B2 patent drawing

AI summary

An interference measurement device configured to detect a phase from an interference beam between an object beam and a reference beam, includes: a laser beam source; a splitter configured to split an emitted beam from the laser beam source into the object beam and the reference beam; an object beam optical unit configured to make only the object beam incident on a measurement object; a combination unit configured to combine the object beam and the reference beam; a phase element configured to vary mutual relationship in phase between the object beam and the reference beam; and a detector configured to detect the interference beam between the object beam and the reference beam. A signal of a spatial phase variation of the measurement object is directly operated, based on at least two measurement results of an intensity signal with the detector.