Interferometric Microphone Calibrator Reducing Calibration Uncertainty

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Solution Overview

Problem

Conventional microphone calibration methods, such as the reciprocity method, are complex, time-consuming, and have high uncertainties, while laser-based interferometry has not replaced standard calibration techniques effectively for secondary calibrations, necessitating a more efficient and accurate method for determining microphone sensitivity.

Innovation Solution

An interferometric microphone calibrator and process that uses an interferometer to produce and receive measurement light, allowing for the comparison calibration of a test microphone against a reference microphone, reducing uncertainty and simplifying the calibration process by determining sensitivity through interferometer backscattered light analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional reciprocity method is used for microphone calibration, then calibration can be performed, but the process becomes complex and time-consuming with high uncertainties

Engineering Contradiction:
Improvecalibration uncertaintyVSAvoidcalibration process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the conventional mechanical/electrical reciprocity calibration system with an optical interferometry system. The interferometer uses light waves to directly measure diaphragm displacement, eliminating the need for complex electrical signal routing and mechanical coupling required by reciprocity methods. This substitution of optical measurement for electrical/mechanical measurement reduces both process complexity and uncertainty.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts the core measurement function from the complex reciprocity calibration process by using interferometry to directly measure diaphragm displacement. This extraction isolates the essential measurement (diaphragm motion) from the cumbersome electrical signal processing and mechanical coupling requirements, achieving simpler and more precise calibration.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If conventional reciprocity method is used for microphone calibration, then calibration can be performed, but the process takes significant time

Engineering Contradiction:
Improvesensitivity determination accuracyVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The optical interferometry system measures diaphragm displacement directly through light wave interference, eliminating the time-consuming electrical signal generation, transmission, and measurement steps required by reciprocity methods. The interferometer provides real-time displacement data, dramatically reducing calibration time while maintaining or improving accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The interferometer continuously tracks diaphragm displacement throughout the calibration process, providing uninterrupted measurement data. This continuous optical measurement eliminates the discrete measurement steps and signal processing delays inherent in conventional methods, achieving both faster and more accurate sensitivity determination.

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If laser-based interferometry is used for secondary calibration, then measurement speed improves, but the method has not effectively replaced standard techniques due to remaining challenges

Engineering Contradiction:
Improvecalibration speedVSAvoidmethod acceptance and reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements feedback by using the interferometer to continuously monitor diaphragm displacement and comparing this measurement against the expected motion from the known acoustic signal. This feedback loop validates the calibration process in real-time, building confidence in the method's reliability and enabling it to replace conventional techniques. The feedback mechanism ensures measurement accuracy while maintaining high speed.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The interferometer acts as an intermediary between the acoustic field and the measurement system, translating diaphragm mechanical motion into optical interference patterns that can be precisely measured. This intermediary optical measurement system bridges the gap between the acoustic calibration process and quantitative measurement, providing both speed and reliability that enables widespread adoption.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method provides significantly reduced uncertainty and is quicker and easier than conventional secondary calibration techniques, achieving accurate sensitivity determination of test microphones relative to reference microphones, with expanded uncertainties of ±0.05 dB at 250 Hz and 1000 Hz, demonstrating good agreement with reciprocity method results.

Implementation Method 1

an interferometer in optical communication with a microphone and that produces an interferometer measurement light, communicates the interferometer measurement light to the microphone, and receives an interferometer backscattered light from the microphone

Methodology Applied
Scientific EffectInterferometry: Interference

Implementation Method 2

receives an interferometer backscattered light from the microphone

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

subjecting the reference microphone to an electrical waveform from the preamplifier-controller; moving the reference microphone diaphragm according to the electrical waveform; producing, by the reference microphone diaphragm, an acoustic wave comprising an amplitude and frequency from the electrical waveform

Methodology Applied
Scientific EffectElectromechanical transduction:

Data Source

PatentUS11956601B2Interferometric microphone calibrator and comparison calibrating a microphone
Publication Date: 2024.04.09 THE GOVERNMENT OF THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY DEPARTMENT OF HEALTH & HUMAN SERVICES
  • US11956601B2 patent drawing
  • US11956601B2 patent drawing
  • US11956601B2 patent drawing

AI summary

An interferometric microphone calibrator for comparison calibrating a microphone, the interferometric microphone calibrator comprising: an interferometer in optical communication with a microphone and that produces an interferometer measurement light, communicates the interferometer measurement light to the microphone, and receives an interferometer backscattered light from the microphone, such that a sensitivity of a test microphone is interferometrically calibrated to a reference microphone from the interferometer backscattered light; a preamplifier-controller in electrical communication with the microphone, and that receives a driver signal from a microphone driver and drives the microphone driver; the microphone driver in electrical communication with the preamplifier-controller and that receives a driver control signal from a calibration controller and produces the driver signal based on the driver control signal; and a calibration controller in electrical communication with the microphone driver and that produces the driver control signal and communicates the driver control signal to the microphone driver.