Intergate Spacer Layout for Stacked Transistor Pinch-Off Control

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Solution Overview

Problem

The existing stacked transistor structures in integrated circuit devices face performance degradation due to recessed or pinched-off regions formed during the formation of work function layers, which affect the lower transistor's performance.

Innovation Solution

The integrated circuit device includes a stacked transistor structure with an upper transistor and a lower transistor, where an intergate spacer made of insulating material is placed adjacent to the side surface of the lower channel region, and a lower work function layer is formed between the lower channel region and the intergate spacer, followed by the deposition of an upper work function layer to reduce recessed or pinched-off regions and improve performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a stacked transistor structure is formed to increase integration density, then the integration density is improved, but recessed or pinched-off regions are formed during work function layer formation which degrade the lower transistor performance

Engineering Contradiction:
Improveintegration densityVSAvoidlower transistor performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An intergate spacer is introduced as an intermediary structure between the lower channel region and the upper gate. This spacer prevents direct contact and eliminates the formation of recessed or pinched-off regions in the lower transistor while maintaining the stacked configuration for high integration density

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The intergate spacer is formed preliminarily before depositing the work function layer and gate structures. This preliminary action creates a protective barrier that prevents subsequent processing steps from causing damage to the lower transistor channel region

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If work function layers are deposited in the stacked transistor structure, then the transistor functionality is achieved, but recessed or pinched-off regions are formed that affect lower transistor performance

Engineering Contradiction:
Improvetransistor functionalityVSAvoidlower transistor performance
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The intergate spacer serves as a mediator that allows work function layers to be deposited for achieving transistor functionality while preventing these deposition processes from creating harmful recessed or pinched-off regions in the lower transistor

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If multiple transistors are vertically stacked, then the integration density is increased, but the lower transistor performance is degraded due to process interference

Engineering Contradiction:
Improveintegration densityVSAvoidlower transistor performance
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The stacked transistor structure is segmented by the intergate spacer, which divides the vertical stack into distinct regions. This segmentation isolates the lower transistor from process interference while maintaining the compact vertical arrangement for high integration density

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The intergate spacer acts as an intermediary barrier between the lower and upper transistors, preventing process interference from the upper transistor formation steps from affecting the lower transistor performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240371880A1Integrated circuit devices including intergate spacer and methods of fabrication the same
Publication Date: 2024.11.07 SAMSUNG ELECTRONICS CO LTD
  • US20240371880A1 patent drawing
  • US20240371880A1 patent drawing
  • US20240371880A1 patent drawing

AI summary

An integrated circuit device may comprise an upper transistor on a substrate. The upper transistor may comprise an upper channel region. The integrated circuit device may further comprise a lower transistor between the substrate and the upper transistor. The lower transistor may comprise a lower channel region, an intergate spacer comprising an insulating material and adjacent to a side surface of the lower channel region, and a gate layer. The intergate spacer may be between the side surface of the lower channel region and the gate layer.