Interlaced 3D Inductor Structure for High Inductance Density

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Solution Overview

Problem

Existing inductor designs, such as the 8-shaped and double spiral series inductors, face limitations in terms of area occupancy, quality factor, parasitic capacitance, and interference susceptibility, which restrict their application ranges.

Innovation Solution

The proposed inductor structure includes a first connecting component, a second connecting component, and a center-tap terminal, with the second connecting component disposed above or beneath the first connecting component in an interlaced manner, and the center-tap terminal coupled to one of the components and positioned on a different layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If an 8-shaped inductor is used, then the coupling between the inductor and magnetic source is reduced, but the area occupied is larger and the quality factor is low

Engineering Contradiction:
Improvemagnetic coupling interferenceVSAvoidinductor area
Core Design Contradiction:
Object-affected harmful factorsVSArea of moving object

Solution Approach 1:

The patent transitions from planar 2D coil structures to three-dimensional stacked coil structures with vertical interconnections. Multiple coil layers are stacked above each other and connected through vertical conductive vias, creating a 3D inductor that achieves higher inductance density and better performance without proportionally increasing the planar footprint area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested coil structures where inner coils are positioned within the geometric center of outer coils, and multiple coil layers are stacked vertically with interconnections. This nested arrangement maximizes the use of available space, increases effective inductance, and reduces the overall area required while maintaining electromagnetic performance.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If an 8-shaped inductor is used, then the coupling between the inductor and magnetic source is reduced, but the parasitic capacitance is large

Engineering Contradiction:
Improvemagnetic coupling interferenceVSAvoidparasitic capacitance
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

By stacking coils in multiple vertical layers and connecting them through vertical vias, the patent creates a three-dimensional structure that separates current paths in the vertical dimension. This reduces the planar overlap between adjacent conductors, thereby reducing parasitic capacitance while maintaining inductance through the stacked configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The inductor is divided into multiple separate coil layers stacked vertically, with each layer being an independent conductive structure. The layers are connected through discrete vertical interconnection vias rather than continuous planar traces, which segments the current path and reduces unwanted capacitive coupling between adjacent conductive elements.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a double spiral series inductor is used, then the quality factor is high and mutual inductance is large, but the shape is asymmetric and external interference resistance is poor

Engineering Contradiction:
Improvequality factorVSAvoidstructural symmetry
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent employs asymmetric coil winding patterns within each layer, where inner coils are positioned at the geometric center of outer coils. This deliberate asymmetric nested configuration optimizes magnetic flux distribution and increases mutual inductance between coils, thereby enhancing the quality factor while the overall stacked structure maintains rotational symmetry for interference rejection.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

Coils are arranged in nested configurations where smaller inner coils are positioned within the center of larger outer coils. This nested arrangement maximizes magnetic coupling and mutual inductance between coils, improving the quality factor. The nested structure also maintains compact geometry that can preserve overall symmetry when stacked in multiple layers.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Device complexity

If conventional planar inductors are used, then the structure is simple, but the inductance value per unit area is low

Engineering Contradiction:
Improvestructure complexityVSAvoidinductance density
Core Design Contradiction:
Device complexityVSArea of moving object

Solution Approach 1:

The patent adds the vertical dimension by stacking multiple coil layers above each other and connecting them through vertical conductive vias. This three-dimensional configuration increases the effective inductance within a given planar footprint, achieving higher inductance density without requiring proportionally more complex planar patterns. The vertical stacking leverages the third dimension to pack more inductance into the same chip area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Multiple coil layers are stacked vertically with inner coils nested within outer coils in each layer. This nested stacked configuration maximizes the use of available vertical and planar space, increasing the effective number of turns and inductance value within a compact footprint. The nested arrangement ensures efficient space utilization while maintaining manufacturability through standard semiconductor fabrication processes.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the inductance value per unit area and improves the quality factor, while maintaining a symmetric structure that reduces external interference, thereby expanding the application range of inductor devices.

Implementation Method 1

A first connecting component 110, a second connecting component 120... The second connecting component 120 is disposed above or beneath the first connecting component 110 in an interlaced manner

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12205755B2Inductor structure
Publication Date: 2025.01.21 REALTEK SEMICON CORP
  • US12205755B2 patent drawing
  • US12205755B2 patent drawing
  • US12205755B2 patent drawing

AI summary

An inductor structure includes a first connecting component, a second connecting component, and a center-tap terminal. In the inductor structure, a first port of the first connecting component is coupled to a first wire, and a second port of the first connecting component is coupled to a second wire. The second connecting component disposed above or beneath the first connecting component in an interlaced manner. The center-tap terminal is coupled to one of the first connecting component and the second connecting component. The center-tap terminal is disposed on a layer that is different from the layer where the first connecting component is disposed or the layer where the second connecting component is disposed.