Interlayer Decoupling Capacitor Layout for Low-Leakage ICs

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Solution Overview

Problem

Existing decoupling capacitors in integrated circuits face challenges with high leakage current and density limitations, particularly when replacing I/O transistors with core transistors, leading to unsatisfactory performance and future integration issues.

Innovation Solution

The implementation of interlayer decoupling capacitors formed across different layers of a semiconductor device, where electrodes are positioned in various layers such as back-end-of-line, middle-end-of-line, and front-end-of-line layers, increasing density and reducing leakage current by vertically integrating conductive structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional decoupling capacitors are used in integrated circuits, then they can provide temporary charge reservoirs to prevent voltage fluctuations, but they suffer from high leakage current and density limitations

Engineering Contradiction:
Improvevoltage stabilityVSAvoidleakage current
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent transitions from planar decoupling capacitors to three-dimensional stacked capacitors, utilizing the vertical dimension to increase density. Multiple capacitor layers are stacked above each other, allowing multiple decoupling elements to occupy the same footprint area, thereby increasing the number of capacitors per unit area without increasing leakage current proportionally

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If I/O transistors are replaced with core transistors to increase density, then transistor density improves, but decoupling capacitor performance deteriorates due to high leakage current

Engineering Contradiction:
Improvetransistor densityVSAvoidleakage current
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

By stacking capacitors vertically in multiple layers, the patent achieves high decoupling capacitor density that can accompany high transistor density, eliminating the need to compromise on capacitor performance when using core transistors

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent embeds multiple decoupling capacitor layers within the vertical structure of the integrated circuit, nesting capacitors within the three-dimensional device architecture. This allows decoupling functionality to be integrated throughout the device volume rather than confined to a single plane

Inventive Principle:
Principle #7Nested doll (Nesting)

3Quantity of substance

If more decoupling capacitors are added to increase density, then capacitance density improves, but leakage current increases proportionally

Engineering Contradiction:
Improvecapacitor densityVSAvoidtotal leakage current
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The stacked capacitor architecture distributes leakage current across multiple vertically-separated layers rather than concentrating it in a single plane. This spatial distribution in the vertical dimension allows higher total capacitance density while the leakage current per unit area remains controlled

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240371748A1Semiconductor devices and methods of manufacturing thereof
Publication Date: 2024.11.07 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240371748A1 patent drawing
  • US20240371748A1 patent drawing
  • US20240371748A1 patent drawing

AI summary

A semiconductor device includes an active region over a substrate extending along a first lateral direction. The semiconductor device includes a number of first conductive structures operatively coupled to the active region. The first conductive structures extend along a second lateral direction. The semiconductor device includes a number of second conductive structures disposed above the plurality of first conductive structures. The second conductive structures extend along the first lateral direction. The semiconductor device includes a first capacitor having a first electrode and a second electrode. The first electrode includes one of the first conductive structures and the active region, and the second electrode includes a first one of the second conductive structures. Each of the active region and the first conductive structures is electrically coupled to a power rail structure configured to carry a supply voltage.