Interleaved Buck Converter ZVS Control

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Solution Overview

Problem

Conventional interleaved buck converters have low conversion efficiency when the duty cycle is small, as they do not achieve zero voltage switching (ZVS) for either switch when the duty cycle is less than 50%, leading to inefficient power conversion.

Innovation Solution

The interleaved buck converter design includes a controller that synchronizes the switching periods and ON time intervals of two switches, ensuring a time delay between their ON states, allowing for ZVS even at duty cycles less than 50% by adjusting the switching period and ON time interval, thereby maintaining high efficiency across varying duty cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the conventional interleaved buck converter uses equal time delay (half switching period) between switches, then the circuit structure is simple, but the conversion efficiency is low when duty cycle is less than 50%

Engineering Contradiction:
Improvecircuit structure simplicityVSAvoidconversion efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent changes the time delay parameter from a fixed value (half switching period) to a variable value (less than half switching period). Specifically, when duty cycle is less than 50%, the time delay is set to be less than half the switching period, enabling ZVS for both switches. When duty cycle is greater than 50%, the time delay equals half the switching period, maintaining simple operation. This dynamic parameter adjustment resolves the contradiction between structural simplicity and conversion efficiency.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the duty cycle is less than 50% in conventional interleaved buck converter, then the switching control is simple, but neither switch achieves zero voltage switching (ZVS)

Engineering Contradiction:
Improveswitching control simplicityVSAvoidzero voltage switching capability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces dynamic adjustment of the time delay parameter based on the duty cycle. When duty cycle is less than 50%, the time delay is dynamically set to be less than half the switching period, which creates the conditions for ZVS. This dynamic control strategy maintains simple switching control while achieving reliable ZVS operation across different duty cycle ranges.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the duty cycle is greater than 50% in conventional interleaved buck converter, then both switches achieve ZVS, but the conversion efficiency drops when duty cycle is reduced below 50%

Engineering Contradiction:
Improvezero voltage switching achievementVSAvoidconversion efficiency across duty cycles
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent dynamically adjusts the time delay parameter based on duty cycle to maintain high conversion efficiency across all operating conditions. When duty cycle is reduced below 50%, the time delay is reduced accordingly to ensure both switches achieve ZVS. This parameter adaptation prevents the conversion efficiency drop that occurs in conventional designs when duty cycle is reduced.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9742279B2Interleaved buck converter
Publication Date: 2017.08.22 LITE ON TECH CORP
  • US9742279B2 patent drawing
  • US9742279B2 patent drawing
  • US9742279B2 patent drawing

AI summary

An interleaved buck converter performs buck conversion by controlling operation of each of two switches thereof between an ON state and an OFF state. The switches have the same switching period and the same ON time interval, and a time delay from switching of one of the switches into the ON state to switching of the other one of the switches into the ON state equals the ON time interval of the switches minus a predetermined time interval.