Interleaved Power Converter Stage Switching for Surge Stability

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Solution Overview

Problem

Conventional interleaved power converters face issues with voltage or current surges due to the enabling and disabling of slave power stages, which can cause undesired continuous conduction mode and difficulty in maintaining a 180-degree phase difference between power stages, leading to instability and inefficiency.

Innovation Solution

A power controller generates a compensation signal to manage the operation status of power stages, ensuring stable operation by preventing switching during transient states and using soft-in and soft-out functions to avoid sudden changes, while maintaining critical or discontinuous conduction modes to stabilize the converter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the slave power stage is enabled or disabled to save switching loss or handle heavy load, then energy conversion efficiency is improved, but voltage or current surges occur at the output

Engineering Contradiction:
Improveswitching lossVSAvoidvoltage or current surges
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The control method detects transient states before switching operations are performed. By identifying transient conditions in advance through voltage or current detection, the system prevents switching operations during unstable periods, thereby avoiding voltage or current surges while still achieving energy efficiency goals.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors voltage or current levels and uses this feedback to determine whether transient states are present. This feedback mechanism allows the control method to dynamically adjust switching operations, enabling the slave power stage only when stable operating conditions are confirmed, thus preventing harmful surges.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the slave power stage is periodically enabled and disabled to handle varying load, then adaptability is improved, but system stability deteriorates due to surges

Engineering Contradiction:
Improveload handling capabilityVSAvoidoutput stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

Before enabling or disabling the slave power stage, the control method performs preliminary detection of transient states. This preliminary action ensures that switching operations only occur when stable operating conditions are confirmed, maintaining output stability while adapting to varying load requirements.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts its switching strategy based on real-time detection of transient states. During transient conditions, switching operations are prohibited; during stable conditions, switching is permitted. This dynamic adaptation maintains stability while providing load handling flexibility.

Inventive Principle:
Principle #15Dynamics

3Power

If power stages operate in continuous conduction mode, then power conversion capability is improved, but undesired operation modes occur making phase difference control difficult

Engineering Contradiction:
Improvepower conversion capabilityVSAvoidphase difference control
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The control method applies preliminary anti-action by prohibiting switching operations during transient states, which prevents the power stages from entering undesired continuous conduction modes. By blocking switching during unstable periods, the system maintains proper phase difference control while still achieving effective power conversion during stable operation.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS12431808B2Control methods for interleaved power converter
Publication Date: 2025.09.30 LEADTREND TECH
  • US12431808B2 patent drawing
  • US12431808B2 patent drawing
  • US12431808B2 patent drawing

AI summary

A control method is in use of an interleaved power converter with first and second power stages for generating an output power source. A compensation is generated in response to a feedback signal and a reference voltage, and the feedback signal represents the output power source. The output power of the first power stage is controlled to supply to the output power source in response to the compensation signal. The operation status of the second power stage is switched in response to the compensation signal and the feedback signal, and is prevented from being switched when the feedback signal is beyond a stable range covering the reference voltage.