Interleaved DC-DC Converter for Solar Power Efficiency

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Solution Overview

Problem

Existing solar power systems face inefficiencies in energy harvesting across the entire power spectrum due to varying solar energy influx and photovoltaic effects, along with regulatory challenges when combining photovoltaic sources, leading to suboptimal power generation and delivery.

Innovation Solution

The implementation of a DC-DC converter system with synchronous phase control and combiner circuitry that aggregates power from multiple photovoltaic sources, utilizing switch-mode converters and low energy storage components to achieve high efficiency and stable voltage output, even at mid-duty cycle operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If photovoltaic sources are combined to generate more power, then power generation capacity increases, but efficiency decreases due to regulatory limits and system constraints

Engineering Contradiction:
Improvepower generation capacityVSAvoidpower generation efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system divides the photovoltaic power generation into multiple independent phases (first phase and second phase), each with its own DC-DC converter operating at different duty cycles. This segmentation allows each phase to operate independently at optimal efficiency points while collectively delivering higher power output, resolving the contradiction between power capacity and efficiency.

Inventive Principle:
Principle #1Segmentation

2Power

If duty cycle is increased to deliver more power, then power delivery increases, but efficiency drops at mid-duty cycle operations

Engineering Contradiction:
Improvepower deliveryVSAvoidconversion efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system employs periodic switching between two phases with complementary duty cycles. When one phase operates at a lower duty cycle for high efficiency, the other phase operates at a higher duty cycle to deliver additional power. This periodic alternation ensures that at least one phase always operates in its high-efficiency range while maintaining high overall power delivery.

Inventive Principle:
Principle #19Periodic action

3Adaptability or versatility

If solar energy influx varies, then adaptability to environmental conditions improves, but harvesting efficiency across the entire power spectrum decreases

Engineering Contradiction:
Improveadaptability to solar energy variationVSAvoidenergy harvesting efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the duty cycles of the two phases based on real-time solar energy influx conditions. The controller monitors environmental conditions and power availability, then optimizes the duty cycle distribution between phases to maintain high harvesting efficiency across varying solar conditions, resolving the contradiction between adaptability and efficiency.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances power generation efficiency, reduces energy storage requirements, and maintains high efficiency across a wide range of operational conditions, achieving up to 99.5% efficiency and stable voltage delivery, surpassing traditional systems by minimizing inefficiencies at mid-duty cycles.

Implementation Method 1

Because the influx of solar energy can vary and because the photovoltaic effect itself can vary

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentEP2973982B1High efficiency interleaved solar power supply system
Publication Date: 2021.05.05 AMPT LLC
  • EP2973982B1 patent drawingFigure 1
  • EP2973982B1 patent drawingFigure 2a~2b
  • EP2973982B1 patent drawingFigure 3

AI summary

A high efficiency solar power system combining photovoltaic sources of power (1) can be converted by a base phase DC-DC photovoltaic converter (6) and an altered phase DC-DC photovoltaic converter (8) that have outputs combined through low energy storage combiner circuitry (9). The converters can be synchronously controlled through a synchronous phase control (11) that synchronously operates switches to provide a conversion combined photovoltaic DC output (10). Converters can be provided for individual source conversion or phased operational modes, the latter presenting a combined low photovoltaic energy storage DC-DC photovoltaic converter (15) at string or individual panel levels.