Interleaved Manipulator Hybrid Actuation for MIS Precision

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Solution Overview

Problem

Minimally invasive surgical (MIS) systems based on flexible manipulators face limitations in high-performance manipulation tasks due to their soft compliant structure and internal friction, which result in poor position and force regulation, restricting their use to simpler procedures.

Innovation Solution

The development of interleaved manipulators that combine flexible segments with small, limited stroke rigid-link actuators and tendons, allowing for enhanced motion control and feedback-driven correction, enabling precise manipulation and interaction with tissue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If flexible manipulators are used in MIS systems, then safety characteristics are improved, but position and force regulation deteriorate

Engineering Contradiction:
Improvesafety characteristicsVSAvoidposition and force regulation
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent combines flexible segments with rigid actuators to create a hybrid manipulator structure. The flexible segments provide safety and compliance when contacting tissue, while the rigid actuators embedded within or coupled to these segments provide precise position and force regulation. This composite approach resolves the contradiction by integrating both compliant and rigid characteristics in a single system.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If soft compliant structure is used, then safety is improved, but manipulation performance deteriorates

Engineering Contradiction:
ImprovesafetyVSAvoidmanipulation performance
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The manipulator is divided into multiple flexible segments with rigid actuators positioned at specific locations along the length of the manipulator. This segmentation allows different portions of the manipulator to have different characteristics - flexible for safety and rigid for precision control - enabling both safe operation and high-performance manipulation tasks simultaneously.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If internal friction in flexible manipulators is present, then ease of manufacture is improved, but control precision deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidcontrol precision
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent incorporates feedback mechanisms that sense the position and force of the manipulator segments and use this information to adjust actuator commands in real-time. This feedback compensation counteracts the effects of internal friction in the flexible segments, maintaining high control precision despite the presence of frictional forces that would otherwise degrade performance.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables safe and precise manipulation in minimally invasive procedures by providing a wide range of motion, fine motor control, and accurate placement of tools, overcoming the limitations of traditional flexible manipulators.

Implementation Method 1

each segment having an outer wall that extends between respective ends of the segment, in which the outer wall elastically flexes upon the application of force to the outer wall

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9364289B2Interleaved manipulator
Publication Date: 2016.06.14 WISCONSIN ALUMNI RES FOUND
  • US9364289B2 patent drawing
  • US9364289B2 patent drawing
  • US9364289B2 patent drawing

AI summary

Various apparatuses and methods involve flexible components for insertion into tissue, such as for minimally-invasive surgical procedures. As consistent with one or more embodiments, an apparatus includes a plurality of elongated flexible segments and one or more rigid actuators coupled between the flexible segments. One or more tendons extend within and moves the flexible segments, which elastically flex upon insertion into tissue. Each rigid actuator also operates to move one or more of the flexible segments, providing further movement control. A manipulator circuit is coupled to each rigid actuator and operates to position one or more of the segments by actuating the rigid actuator (e.g., via electrical and/or mechanical input).