Interleaved Multi-Stage Phase Array Voltage Regulator

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Solution Overview

Problem

Existing voltage regulators in information handling systems face inefficiencies when reducing output power, as they often require shedding phases, leading to discontinuities and ripples in output voltage, which slow down system operations.

Innovation Solution

An interleaved, multi-stage phase array voltage regulator with a voltage control loop and current control loop that adjusts the duty cycle and active power stages to maintain consistent output without phase shedding, allowing for flexible power adjustments based on load requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If phase shedding is used to reduce output power in existing voltage regulators, then power consumption is reduced, but output voltage stability deteriorates due to discontinuities and ripples

Engineering Contradiction:
Improvepower consumptionVSAvoidoutput voltage stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The voltage regulator is divided into multiple interleaved phase arrays, each with multiple power stages. Instead of shedding entire phases, the system segments the power delivery into finer granular power stages within phases, allowing smoother power reduction by deactivating individual stages rather than entire phases.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control system dynamically adjusts the duty cycle of individual power stages within phase arrays based on load requirements. This dynamic control allows continuous power adjustment without the discrete phase shedding approach, maintaining output voltage stability while reducing power consumption.

Inventive Principle:
Principle #15Dynamics

2Power

If phase shedding is used to adjust output power, then power output is reduced, but system speed deteriorates due to delays in voltage stabilization

Engineering Contradiction:
Improveoutput powerVSAvoidvoltage stabilization speed
Core Design Contradiction:
PowerVSSpeed

Solution Approach 1:

Multiple phase arrays with multiple power stages are pre-configured and ready to operate. When load changes occur, the control system can quickly activate or deactivate specific power stages without the delays associated with phase shedding, enabling faster voltage stabilization and improving system response speed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The interleaved phase arrays provide continuous power delivery by ensuring that as some power stages are deactivated, others remain active or can quickly take over. This continuity eliminates the interruptions and delays inherent in phase shedding, maintaining both power flexibility and fast stabilization.

Inventive Principle:
Principle #20Continuity of useful action

3Device complexity

If traditional phase arrays are used, then device complexity is reduced, but control precision deteriorates due to asymmetries and ripples

Engineering Contradiction:
Improvevoltage regulator structureVSAvoidoutput current control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system changes the control parameter from phase-level switching to power-stage-level duty cycle control. By controlling the duty cycle of individual power stages within phase arrays, the system achieves near-linear control over output current, significantly improving control precision while maintaining a manageable device structure through the interleaved architecture.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8918658B2System and method for an interleaved multi-stage phase array voltage regulator
Publication Date: 2014.12.23 DELL PROD LP
  • US8918658B2 patent drawing
  • US8918658B2 patent drawing
  • US8918658B2 patent drawing

AI summary

In accordance with the present disclosure, a system and method for an interleaved, multi-stage phase array voltage regulator is described. The interleaved, multi-stage phase array voltage regulator includes a first phase array with a plurality of first power stages and a second phase array with a plurality of second power stages. The interleaved, multi-stage phase array voltage regulator may also include a voltage control loop that at least partially controls a duty cycle of the first phase array and the second phase array. Also, the interleaved, multi-stage phase array voltage regulator may include a current control loop that at least partially controls which of the plurality of first power stages and second power stages are active.