Interleaved PFC Control Circuit for Stable Phase Difference

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Solution Overview

Problem

Existing power factor correction circuits in critical mode experience a decrease in power factor due to rapid phase changes in interleaved operations, which disrupt the waveform of the input current.

Innovation Solution

A control circuit that restricts the phase adjustment of the second current relative to the first current by controlling the ON width of the second switching element, maintaining a predetermined phase difference and minimizing waveform disturbances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If phase adjustment is performed rapidly to maintain predetermined phase difference in interleaved operation, then power factor improvement is achieved, but waveform disturbance occurs and power factor decreases

Engineering Contradiction:
Improvepower factorVSAvoidinput current waveform
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent implements dynamic phase adjustment by detecting the actual phase difference between first and second currents and adjusting the ON width of the second switching element accordingly. This dynamic adjustment maintains the predetermined phase difference under varying operating conditions while avoiding excessive adjustment that would cause waveform disturbance. The control circuit continuously adapts the phase relationship based on real-time current measurements, resolving the contradiction between maintaining power factor and preventing waveform distortion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs feedback control by detecting the phase difference between the first current and second current, comparing it with the predetermined phase difference, and adjusting the ON width of the second switching element based on the detection result. This closed-loop feedback mechanism ensures that phase adjustment is performed only when necessary and within appropriate limits, thereby maintaining power factor improvement while preventing harmful waveform disturbances that would otherwise occur with rapid or excessive adjustment.

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If ON width of second switching element is adjusted to control phase difference, then phase stability is improved, but switching losses increase

Engineering Contradiction:
Improvephase differenceVSAvoidswitching losses
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent applies partial action by adjusting the ON width of the second switching element only to the extent necessary to maintain the predetermined phase difference, rather than performing excessive or continuous adjustment. The control circuit detects the actual phase difference and applies minimal correction needed to maintain stability, thereby achieving phase control while minimizing unnecessary switching operations and associated energy losses.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If phase detection and adjustment are performed continuously, then power factor is maintained, but device complexity increases

Engineering Contradiction:
Improvepower factorVSAvoidcontrol circuit
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control circuit is designed to perform multiple functions: detecting the phase difference between currents, comparing it with the predetermined phase difference, determining the appropriate ON width adjustment, and controlling the second switching element. By integrating these functions into a single multi-functional control circuit, the patent maintains power factor improvement while avoiding the need for separate dedicated circuits for each function, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250330080A1Control circuit and power supply device
Publication Date: 2025.10.23 FUJI ELECTRIC CO LTD
  • US20250330080A1 patent drawing
  • US20250330080A1 patent drawing
  • US20250330080A1 patent drawing

AI summary

A control circuit is provided, which controls, for a power supply circuit, a switching operation of a first switching element which controls a first current and a second switching element which controls a second current, the power supply circuit including the first switching element and the second switching element, the control circuit including a phase detection circuit which generates a phase difference signal which indicates a phase difference between the first current and the second current and a phase compensation circuit which adjusts a second phase, at which the second switching element operates, relative to a first phase, at which the first switching element operate, based on the phase difference signal and the duration of the ON period of the second switching element.