Interlock Blocks Prevent Improper Power Supply Installation

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Solution Overview

Problem

Network equipment vendors face issues with improper installation of power supply modules due to their similar appearances, leading to incompatibilities and potential damage to devices, causing malfunctions and service disruptions.

Innovation Solution

The implementation of interlock blocks and flanges on power distribution and supply modules, which are keyed to ensure only compatible modules with specific electrical ratings can be installed, preventing incompatible ones from being used.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If power supply modules with similar appearances are used to reduce manufacturing complexity, then ease of manufacture is improved, but improper installation and incompatibility issues arise leading to device damage

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidproper installation
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies asymmetry by introducing keyed interlock blocks with specific geometric shapes that asymmetrically match corresponding keys on power supply modules. This ensures that only compatible modules with matching key geometries can be installed, preventing improper installation while maintaining simple manufacturing processes for the modules themselves.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The interlock blocks serve as an intermediary mechanism between the power distribution module and power supply modules. These blocks physically mediate the installation process by allowing only correctly keyed modules to be installed, thus preventing incompatibility issues while keeping the power supply modules themselves simple to manufacture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If interlock blocks with keying mechanisms are added to power distribution modules, then compatibility control and prevention of improper installation are improved, but device complexity increases

Engineering Contradiction:
Improvecompatibility controlVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the compatibility control function into separate interlock blocks that are distinct from the main power distribution module. This segmentation allows the keying mechanism to be added as a modular component, reducing the overall structural complexity while maintaining effective compatibility control. The interlock blocks can be independently manufactured and installed.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10566801B2Apparatus, system, and method for preventing improper installation of power supply modules on network devices
Publication Date: 2020.02.18 JUNIPER NETWORKS INC
  • US10566801B2 patent drawing
  • US10566801B2 patent drawing
  • US10566801B2 patent drawing

AI summary

The disclosed apparatus may include (1) a power distribution module that (A) distributes power to a network device that forwards traffic within a network and (B) includes a series of interlock blocks keyed to (I) enable power supply modules whose electrical ratings satisfy a certain threshold to be installed to the network device and (II) prevent other power supply modules whose electrical ratings do not satisfy the certain threshold from being installed to the network device and (2) at least one power supply module that (A) has an electrical rating that satisfies the certain threshold, (B) includes a flange that is keyed to fit between the interlock blocks of the power distribution module, and when installed to the network device by way of the power distribution module, (C) provides power to the network device that forwards traffic within the network. Various other apparatuses, systems, and methods are also disclosed.