Interlocking Cellular Paving Grids for Ground Reinforcement

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Solution Overview

Problem

Current ground-reinforcing paving grids face challenges in providing improved water drainage and interlocking mechanisms for forming a sturdy ground base, especially under repeated pedestrian and vehicular traffic, while also being easy to install and robust.

Innovation Solution

The development of cellular paving grids (CPGs) with interlocking open cell structures and snap-fit connection members, which form an interlocked network to reinforce the ground surface, incorporating marking caps that snap-fit into the interlocking structure for enhanced stability and ease of installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional paving grids are used, then ground reinforcement is provided, but water drainage is insufficient and interlocking is weak

Engineering Contradiction:
Improveground reinforcement reliabilityVSAvoidwater drainage deficiency
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The paving grid incorporates open cell structures with controlled porosity that allow water to pass through while maintaining structural integrity for ground reinforcement. The porous design enables water drainage functionality without compromising the load-bearing capacity needed for reliable ground reinforcement.

Inventive Principle:
Principle #31Porous materials

2Reliability

If traditional paving grids are used, then ground reinforcement is provided, but interlocking mechanism is insufficient

Engineering Contradiction:
Improveground reinforcement reliabilityVSAvoidinterlocking stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The paving grid is divided into modular units with standardized connection interfaces. Each module contains integrated connection elements that enable systematic assembly and interlocking with adjacent modules, creating a stable interconnected structure for reliable ground reinforcement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection members are integrated directly into the module structures, combining the structural elements with the fastening function. This merging eliminates separate fastening components and creates a unified interlocking system that enhances stability while simplifying installation.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If complex interlocking mechanisms are added to improve stability, then interlocking stability is enhanced, but ease of installation deteriorates

Engineering Contradiction:
Improveinterlocking stabilityVSAvoidease of installation
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The connection members are designed to automatically engage and lock when modules are brought together, eliminating the need for separate fastening operations or complex alignment procedures. The self-service interlocking mechanism maintains high stability while preserving ease of installation.

Inventive Principle:
Principle #25Self-service

4Strength

If heavy-duty materials are used to enhance robustness, then robustness is improved, but weight increases

Engineering Contradiction:
ImproverobustnessVSAvoidpaving grid weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The paving grid utilizes composite construction combining rigid structural elements for strength with lighter connection components. This composite approach maintains the required robustness for ground reinforcement while reducing overall weight compared to traditional heavy-duty monolithic designs.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The connection members employ thin-walled yet structurally effective designs that provide sufficient mechanical strength for interlocking while minimizing material usage and overall weight. The optimized geometry delivers robustness without the penalty of excessive weight.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentEP3889353B1Interlocking cellular porous paving grids
Publication Date: 2023.08.30 BERRY GLOBAL INC
  • EP3889353B1 patent drawingFigure 1
  • EP3889353B1 patent drawingFigure 2
  • EP3889353B1 patent drawingFigure 3

AI summary

Cellular paving grids including a plurality of open cell structures and a plurality of first connection members that interconnect the plurality of open cell structures are provided. The grids may also include a plurality of secondary openings defined by the plurality of open cell structures and the plurality of first connection members. The cellular paving grids being configured to interlock with each other. Cellular paving systems including a plurality of the cellular paving grids are also provided. Methods of reinforcing a ground surface are also provided.