Interlocking Mechanism for Image Forming Apparatus Covers

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Solution Overview

Problem

Conventional image forming apparatuses lack an efficient mechanism for interlocking covers, which can lead to accidental opening or damage when accessing internal units, and do not provide a secure method to maintain the closed state of the top cover during front cover operation.

Innovation Solution

The image forming apparatus incorporates an interlocking mechanism that lifts the front end of the top cover by a predetermined distance when the front cover is opened, holding the top cover in a closed state until the front cover is fully closed, and uses a lifting lever and spring system to ensure secure and controlled opening and closing of the covers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the front cover is opened to access internal units, then ease of operation is improved, but the top cover may accidentally open causing damage or loss of reliability

Engineering Contradiction:
Improveaccess to internal unitsVSAvoidaccidental opening prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The interlocking mechanism performs a preliminary action by automatically lifting the top cover to a predetermined position when the front cover is opened. This preliminary positioning prevents the top cover from accidentally opening during unit installation or removal, thereby maintaining reliability while allowing ease of operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The interlocking mechanism acts as an intermediary between the front cover and top cover. It mediates their interaction by controlling the top cover's position based on the front cover's state, ensuring that the top cover remains secured during front cover operation while still allowing access to internal units.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the top cover is held closed during front cover operation, then reliability is improved, but the mechanism complexity increases

Engineering Contradiction:
Improveclosed state maintenanceVSAvoidinterlocking mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The interlocking mechanism is designed to be self-service by utilizing the mechanical movement of the front cover itself to trigger the top cover lifting action. The mechanism automatically engages and disengages based on front cover position, eliminating the need for additional actuators, motors, or complex control systems, thus maintaining simplicity while ensuring reliability.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the top cover is lifted by a predetermined distance, then ease of operation is improved for unit mounting, but the device complexity increases

Engineering Contradiction:
Improveunit mounting and dismountingVSAvoidlifting mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The interlocking mechanism performs a preliminary lifting action of the top cover to a predetermined position when the front cover is opened. This preliminary positioning creates sufficient clearance for easy unit mounting and dismounting without requiring complex adjustable or motorized lifting mechanisms, maintaining simplicity while improving ease of operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for safe and controlled access to internal units by ensuring the top cover is lifted and held in a secure position during front cover operation, preventing accidental opening or damage, and facilitating easy mounting and dismounting of components.

Implementation Method 1

uses a lifting lever and spring system to ensure secure and controlled opening and closing of the covers

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

The interlocking mechanism lifts a front end of the top cover by a predetermined distance in association with an operation of opening the front cover

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS10088797B2Image forming apparatus
Publication Date: 2018.10.02 KYOCERA DOCUMENT SOLUTIONS INC
  • US10088797B2 patent drawing
  • US10088797B2 patent drawing
  • US10088797B2 patent drawing

AI summary

An image forming apparatus includes a body housing with an inner space, and an image forming unit. The body housing includes a front cover, a top cover, and an interlocking mechanism. The interlocking mechanism lifts a front end of the top cover by a predetermined distance in association with an operation of opening the front cover from a state that the top cover and the front cover are closed. The interlocking mechanism holds a closed state of the top cover for a period until the front cover is closed from a state that the top cover is closed and the front cover is opened.