Interlocking Panel Basin Structure for Flat-Pack Assembly

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Solution Overview

Problem

Conventional modular devices for assembly and disassembly by users are often bulky and difficult to assemble at desired locations, lacking the flexibility to transform into useful articles efficiently.

Innovation Solution

A modular basin apparatus comprising interlocking panels with slots, allowing users to assemble and disassemble a three-dimensional structure with a central cavity, which can be used as a fire pit or grill, and easily stacked for transport or storage, featuring panels with equilateral triangle profiles and truncated corners for alignment and support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional modular devices are designed for assembly and disassembly by users, then they provide versatility and portability, but they become bulky and difficult to assemble at desired locations

Engineering Contradiction:
ImproveversatilityVSAvoidease of assembly
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The device is divided into multiple identical panels that can be independently assembled. Each panel contains standardized slots that receive portions of other panels, enabling modular construction. The panels can be stacked for transport and then assembled into various three-dimensional configurations (fire pit, grill, stool, table) based on user needs.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If modular devices are designed to be disassembled for transport, then they achieve small form factor, but they become bulky when assembled

Engineering Contradiction:
Improveform factorVSAvoidform factor
Core Design Contradiction:
Volume of moving objectVSVolume of stationary object

Solution Approach 1:

The panels are designed with a specific planform profile (equilateral triangle with truncated corners) that allows them to stack efficiently in a flat configuration for transport. When assembled, the same panels form three-dimensional structures with central cavities. The dimensional transformation from flat stacked state to three-dimensional assembled state enables small transport footprint while providing functional volume when deployed.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10201233B2Modular basin apparatus
Publication Date: 2019.02.12 GRISHAM DAVID
  • US10201233B2 patent drawing
  • US10201233B2 patent drawing
  • US10201233B2 patent drawing

AI summary

A modular basin apparatus includes a first panel, a second panel and a third panel. The panels include a plurality of slots that receive portions of the other panels. A user may assemble the panels to form a three-dimensional basin apparatus. A concave cavity is formed on the upper side of the apparatus when assembled, and the cavity may be receive materials depending on the application of the assembly. In some embodiments, the apparatus may be used as a modular fire pit, chair, table, or other device. A fourth panel may rest against the first, second and third panels to provide an upper surface. In some embodiments, all panels include the same planform profile and outer dimensions such that they may be stacked in an arrangement having a uniform outer profile for improved transport and storage.