Interlocking Pipe Support Bracket Design
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Solution Overview
Problem
Existing pipe support assemblies are complex in structure and operation, and often fail to securely lock onto pipes, preventing them from maintaining their position effectively.
Innovation Solution
An interlocking pipe support system comprising two identical brackets that move between a first position to surround the pipe and a second position to apply a clamping load, utilizing an S-shaped interlocking/clamping portion and axial slots to secure the pipe through an interference fit and locking mechanism.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional pipe support assemblies use multiple separate components (pipe fitting, biasing means, fasteners), then the pipe can be secured to a structure, but the structure becomes complicated in design and operation
Solution Approach 1:
The patent combines multiple separate components (pipe fitting, biasing means, and fastening mechanism) into a single integrated clamp assembly. The clamp body incorporates the pipe receiving portion, the biasing element is integrated within the clamp structure, and the fastening mechanism is built-in, eliminating the need for separate pipe fittings, biasing means, and fasteners that were required in traditional assemblies.
Solution Approach 2:
The clamp is designed as an adjustable segmented structure where the clamp body can be opened and closed around the pipe, with the biasing element providing segmented force application. The adjustment mechanism allows the clamp to segment its clamping force to accommodate different pipe diameters while maintaining secure attachment.
2Reliability
If traditional pipe support assemblies use multiple separate components, then the pipe can be secured, but the operation and installation process becomes complicated
Solution Approach 1:
By merging the fastening mechanism, biasing element, and pipe fitting into one integrated clamp, the installation process is simplified to a single assembly operation. The clamp can be opened, positioned around the pipe, and secured in one continuous action rather than requiring separate steps for fitting attachment, biasing application, and fastening.
Solution Approach 2:
The biasing element is designed to automatically engage and apply clamping force when the clamp is assembled, eliminating the need for separate adjustment operations. The self-adjusting nature of the biasing mechanism allows the clamp to self-service the positioning and securing functions.
3Ease of operation
If traditional assemblies rely on friction or partial surrounding, then the pipe can be held, but they fail to lock onto the pipe securely
Solution Approach 1:
The clamp introduces a mechanical locking intermediary between the pipe and support structure. The locking mechanism acts as an intermediary that converts the clamping force into a positive lock, preventing axial movement. This intermediary locking feature bridges the gap between simple friction-based holding and secure locked positioning.
Solution Approach 2:
The clamp transitions from a static friction-based hold to a dynamic locking mechanism that actively prevents axial movement. The biasing element provides dynamic force application that maintains constant pressure, while the locking mechanism dynamically engages to prevent pipe displacement.
Data Source
AI summary
An interlocking pipe support includes a first interlocking bracket configured to interlock with a second interlocking bracket, wherein the first and second interlocking brackets are moveable between a first interlocking position in which they are configured to partially surround an exterior of a pipe, and a second interlocking position in which they impose a clamping load on the exterior of the pipe.