Interlocking Robotic Assembly for Rapid Terrain Structures

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Solution Overview

Problem

Existing technologies struggle to quickly and efficiently create structures for transporting goods, people, or objects across challenging terrains or dangerous conditions, such as floodwaters or war-torn areas, without appropriate infrastructure.

Innovation Solution

An interlocking robotic assembly system comprising multiple robots that can autonomously join together to form planar or non-planar structures, featuring a base, top component, pivoting assembly, and engagement mechanism, allowing for selective movement and interlocking with adjacent robots for data and power transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional construction methods are used to build structures over challenging terrains, then structural stability can be achieved, but the time required for assembly and deployment is excessive

Engineering Contradiction:
Improvestructural stabilityVSAvoidassembly time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system divides the construction task into individual modular robots, each capable of independent operation. These robots can be manufactured separately and deployed independently, then self-assemble into larger structures. This segmentation enables rapid deployment while maintaining structural stability through standardized interconnection mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The robotic assembly system performs self-assembly through autonomous navigation and automated coupling mechanisms. Robots can locate each other, align their connection interfaces, and secure joints without human intervention. This self-service capability dramatically reduces assembly time while ensuring reliable structural connections through consistent automated positioning.

Inventive Principle:
Principle #25Self-service

2Productivity

If modular robotic units are used for rapid assembly, then deployment speed increases, but the complexity of the system increases

Engineering Contradiction:
Improvedeployment speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Each modular robot is designed with universal interfaces that can connect to multiple different robot types and configurations. The standardized coupling mechanisms, communication protocols, and power interfaces allow robots to perform multiple functions depending on their arrangement in the swarm, simplifying individual unit design while enabling complex collective behaviors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system employs hierarchical control architecture where simple local rules at the individual robot level nest within higher-level global coordination algorithms. This nested structure allows complex deployment patterns to emerge from simple individual behaviors, reducing the complexity burden on each individual unit while maintaining overall system productivity.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If robots are designed with multiple functional components for versatility, then adaptability to different terrains improves, but the weight of each robot increases

Engineering Contradiction:
Improveterrain adaptabilityVSAvoidrobot weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

Instead of equipping every robot with all possible terrain adaptation features, the system assigns specific functional specializations to different robot types based on their intended roles. For example, some robots have enhanced propulsion for water traversal while others have reinforced structures for load-bearing on land. This local quality approach reduces individual robot weight while maintaining overall swarm adaptability through functional diversity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250296221A1Interlocking Robotic Assembly System
Publication Date: 2025.09.25 NEW JERSEY INSTITUTE OF TECHNOLOGY
  • US20250296221A1 patent drawing
  • US20250296221A1 patent drawing
  • US20250296221A1 patent drawing

AI summary

An example robot is provided that includes a base, a top component coupled to the base, and a transportation assembly associated with the top component. The transportation assembly allows for selective movement of the robot relative to any underlying object or surface. The robot includes a pivoting assembly associated with the top component.