Interlocking Split Pipe Coupler for Cut-Free Conduit Repair
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Solution Overview
Problem
Conventional connectors require cutting and repairing conduits, leading to inferior connections and complexity in replacing broken connectors, as they are not easily removable or reconfigurable.
Innovation Solution
A split coupler composed of interlocking semi-cylindrical members with spiral threads and a flange, allowing secure connection of conduits without cutting, facilitating easy installation and removal by sliding and rotating the members to align threads and flanges.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional connectors are used to connect conduits, then the connection is secure, but the installation process requires cutting and repairing conduits which increases complexity and time
Solution Approach 1:
The connector is divided into two separate semi-cylindrical members that can be independently positioned around the conduit ends. This segmentation allows the members to be installed separately without cutting the conduit, while still providing a secure connection when assembled together.
Solution Approach 2:
The connector members are designed to be movable and adjustable during installation. The semi-cylindrical members can be positioned, rotated, and assembled in sequence, providing dynamic installation flexibility that eliminates the need for cutting and repairing conduits.
2Stability of the object's composition
If conventional connectors are used, then the connection is stable, but replacing broken connectors is difficult and time-consuming
Solution Approach 1:
The segmented design allows the connector to be disassembled into two separate members for easy removal and replacement. Broken connectors can be replaced by simply removing the old members and installing new ones without affecting the conduit infrastructure.
Solution Approach 2:
The movable and adjustable nature of the semi-cylindrical members enables quick removal and reinstallation. The connectors can be dynamically assembled and disassembled, making replacement straightforward and efficient while maintaining stable connections during operation.
3Ease of manufacture
If conduits are cut and repaired to install conventional connectors, then the connector can be installed, but the connection quality deteriorates
Solution Approach 1:
By segmenting the connector into two parts that wrap around the conduit externally, the design eliminates the need to cut or repair the conduit. The conduit remains intact, preserving its original structural integrity and connection quality.
Solution Approach 2:
The semi-cylindrical connector members act as intermediary elements that join conduit ends without requiring modification to the conduits themselves. This intermediary approach maintains the original conduit quality while enabling secure connections.
Data Source
AI summary
A split coupler, and methods of making and using such a split coupler, whereby the split coupler includes a first semi-cylindrical member, a second semi-cylindrical member, and an interlocking assembly configured to interlock the first and second semi-cylindrical members to form a substantially cylindrical coupler having a coupler inner surface which defines a throughbore. Additionally, the split coupler can include spiral threads coupled to the coupler inner surface. Furthermore, the split coupler can include a flange inwardly extending from the coupler inner surface.