Intermittent Engine Restart via Speed Threshold Control

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Solution Overview

Problem

Current vehicle stop/start systems require the engine to come to a complete stop before restarting, leading to delays when the operator attempts to restart the vehicle before the engine has reached 0 rpm, causing operator frustration and reducing vehicle performance.

Innovation Solution

The system determines if stop/start enablement conditions are met and initiates an engine shutdown, allowing for a first intermittent restart sequence when the engine speed is above a threshold and a second intermittent restart sequence when the engine speed is greater than 0 but below the threshold, using a controller and engine speed sensor to manage fuel delivery and restart the engine without waiting for complete stop.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the engine is required to come to a complete stop before restarting, then the restart sequence is simplified and reliable, but the delay between operator request and engine restart increases causing operator frustration

Engineering Contradiction:
Improverestart sequence reliabilityVSAvoiddelay between restart request and engine restart
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system initiates the restart sequence before the engine speed reaches zero by detecting when engine speed falls below a predetermined threshold. The controller prepares the restart conditions (fuel injection, ignition timing) in advance while the engine is still rotating, so that when the operator requests restart, the engine can immediately resume operation without waiting for complete stop. This preliminary preparation of restart conditions resolves the contradiction by eliminating the time delay while maintaining reliability through controlled threshold-based activation.

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If the engine restarts before reaching 0 rpm, then the delay is reduced and operator satisfaction improves, but the complexity of controlling the restart sequence increases

Engineering Contradiction:
Improvedelay between restart request and engine restartVSAvoidrestart sequence control complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The system uses engine speed as a critical parameter to control the restart sequence. When the engine speed threshold is detected (below predetermined threshold but above zero), the controller automatically initiates the restart conditions. This parameter-based control simplifies the complexity by using a clear, measurable threshold criterion rather than complex timing or multiple sensor inputs. The threshold parameter provides a straightforward trigger point that balances early restart capability with operational safety.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the engine is allowed to restart at any speed above 0 rpm, then operator response time is minimized, but the risk of improper restart conditions increases

Engineering Contradiction:
Improvevehicle operational responsivenessVSAvoidproper restart condition achievement
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The controller continuously monitors engine speed and uses this feedback to determine when to initiate the restart sequence. The feedback mechanism compares real-time engine speed against the predetermined threshold, ensuring restart conditions are only activated when appropriate. This closed-loop feedback control maintains reliability by verifying the engine is in a suitable state for restart while enabling rapid response when the threshold is met, thus resolving the contradiction between responsiveness and proper condition achievement.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11421640B2Intermittent restart for automatic engine stop start system
Publication Date: 2022.08.23 PACCAR INC
  • US11421640B2 patent drawing
  • US11421640B2 patent drawing
  • US11421640B2 patent drawing

AI summary

A disclosed method of automatically stopping and restarting a vehicle engine determines if one or more stop/start enablement condition has been met. If the stop/start enablement condition or conditions have been met, the method initiates an engine shutdown. If a restart request is made before the engine reaches a predetermined threshold speed, then a first restart sequence is initiated. If a restart request is made when the engine speed is less than the predetermined threshold speed but still greater than 0, then a second restart sequence is initiated.