Internal Anchoring Device for Overhanging Elements
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Solution Overview
Problem
Existing anchoring systems for overhanging elements like balconies in constructions require temporary scaffolding, leading to increased costs and delayed external facade construction, as they necessitate external support and complex installation processes.
Innovation Solution
A device comprising a male and female coupling part with a freely protruding element over 10 cm, allowing internal anchoring without external support, using mechanical coupling means to connect the overhanging element to the construction, enabling prefabricated elements to be securely attached from inside the building, reducing the need for temporary scaffolding and allowing earlier facade completion.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If existing anchoring systems with tie rods and push rods are used, then the overhanging element can be anchored to the construction, but temporary scaffolding is required which increases costs and delays facade construction
Solution Approach 1:
The anchoring system is divided into two separate coupling parts: a male coupling part integrated into the overhanging element and a female coupling part integrated into the construction. This segmentation allows each part to be independently prepared and installed, eliminating the need for complex temporary scaffolding and external support structures during anchoring.
Solution Approach 2:
The coupling parts are prepared in advance during the manufacturing or construction process. The male coupling part is pre-integrated into the overhanging element, and the female coupling part is pre-integrated into the construction. This preliminary action eliminates the need for complex on-site assembly and temporary support structures.
2Reliability
If existing anchoring systems are used, then the overhanging element can be secured, but bricklaying of the external facade cannot start until balconies are provided
Solution Approach 1:
The coupling parts are prepared in advance during the manufacturing or construction process, allowing the overhanging element to be anchored as soon as it is ready without delaying facade construction. The male coupling part is pre-integrated into the overhanging element, and the female coupling part is pre-integrated into the construction.
Solution Approach 2:
Instead of anchoring the overhanging element from the outside with temporary scaffolding, the system inverts the approach by providing a female coupling part inside the construction that receives the male coupling part from the overhanging element. This allows anchoring to proceed from the inside out, eliminating the need for external support.
3Productivity
If prefabricated overhanging elements are used, then production efficiency is improved, but complex mechanical connection is required on site
Solution Approach 1:
The connection system is segmented into a male coupling part on the overhanging element and a female coupling part on the construction. This segmentation simplifies the on-site connection process to a straightforward insertion and locking operation, maintaining the benefits of prefabrication while eliminating complex assembly requirements.
Solution Approach 2:
The coupling parts are designed to self-align and self-lock during the connection process. The male coupling part is guided into the female coupling part and automatically secured through the mechanical coupling means, eliminating the need for complex adjustment or additional fastening operations on site.
4Ease of operation
If the freely protruding element is made longer to facilitate connection, then connection ease is improved, but structural integrity may be compromised
Solution Approach 1:
The freely protruding element is designed with a length that is sufficient but not excessive - more than 10 cm to ensure easy connection and alignment, but not so long as to compromise structural integrity or create unnecessary leverage forces. This optimal length provides just enough protrusion for reliable mechanical coupling.
Data Source
Figure 1
Figure 2
Figure 3~4
AI summary
Device for anchoring an overhanging element (B) to a construction (A), which device comprises two coupling parts (2,3), one coupling part of which is suitable to be connected to the overhanging element (B) whereas the other one is suitable to be connected to the construction (A), and whereby the coupling parts (2,3) are provided with mechanical coupling means (6,29) and whereby at least one of the coupling parts (2,3) comprises a freely protruding element (4) whose maximum length is larger than ten centimetres.