Internal Secondary Fragmentation for Calculi Evacuation Patency

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Solution Overview

Problem

Clogging of evacuation pathways in calculi fracture devices during lithotripsy procedures impedes the continuous operation of the device, requiring manual intervention or device replacement, which disrupts the treatment process.

Innovation Solution

Integration of a secondary fragmentation mechanism along the evacuation pathway to further break down calculi fragments, using mechanisms such as rotating blades, grinders, or laser fibers to prevent clogging and ensure continuous operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a primary fragmentation mechanism is used to break down calculi mass, then calculi fragments are produced for removal, but the evacuation pathway becomes clogged with fragments impeding continuous operation

Engineering Contradiction:
Improvecalculi fragmentation rateVSAvoidevacuation pathway patency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies segmentation by introducing a secondary fragmentation mechanism that divides the evacuation pathway function into two stages: primary fragmentation at the distal tip and secondary fragmentation at a proximal location. This multi-stage segmentation ensures fragments are progressively reduced in size to prevent clogging while maintaining high productivity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The secondary fragmentation mechanism performs preliminary action by pre-processing calculi fragments before they reach potential clog points in the evacuation pathway. By fragmenting pieces proximally before they can cause blockages, the system maintains continuous operation without manual intervention

Inventive Principle:
Principle #10Preliminary action

2Reliability

If manual clearing of clogs is performed to maintain evacuation pathway patency, then clogging is removed, but the procedure is interrupted requiring additional time and personnel

Engineering Contradiction:
Improveevacuation pathway patencyVSAvoidprocedure interruption time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The secondary fragmentation mechanism implements self-service by automatically preventing and clearing clogs within the evacuation pathway without external intervention. The system monitors and responds to fragment accumulation autonomously, eliminating the need for manual clearing and procedure interruptions

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent ensures continuity of useful action by maintaining uninterrupted fragment evacuation through the secondary fragmentation mechanism. This allows the lithotripsy procedure to proceed without pauses for manual clog clearing, saving time and maintaining procedural efficiency

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If device replacement is performed to address severe clogging, then evacuation capability is restored, but procedural efficiency is reduced and additional resources are required

Engineering Contradiction:
Improveevacuation pathway functionalityVSAvoidprocedural efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The secondary fragmentation mechanism provides beforehand cushioning by preventing severe clogging conditions from developing in the first place. Through continuous proximal fragmentation, the system cushions against the harmful effect of complete pathway blockage, eliminating the need for device replacement

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent merges the primary and secondary fragmentation mechanisms into a single integrated device, combining distal and proximal fragmentation capabilities. This unified approach maintains evacuation functionality without requiring backup devices or replacements, improving procedural efficiency

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents clogging in the evacuation pathway, allowing uninterrupted lithotripsy procedures by continuously or intermittently fragmenting calculi fragments, reducing the need for manual clearing and device replacement.

Implementation Method 1

an acoustic transducer for transferring acoustic energy via a probe to fracture a calculi mass into calculi fragments

Methodology Applied
Scientific EffectAcoustic energy transfer: Ultrasound

Implementation Method 2

The secondary fragmentation device can include one or more of an impeller or grinder or other mechanical fragmentation device, or an optical fragmentation device such as a laser

Methodology Applied
Scientific EffectMechanical fragmentation: Mechanical Force

Implementation Method 3

an optical fragmentation device such as a laser

Methodology Applied
Scientific EffectLaser fragmentation: Laser

Implementation Method 4

an evacuation tube connected to the device along which suction is applied for removal of fragments

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS12440272B2Internal secondary calculus fragmentation mechanism
Publication Date: 2025.10.14 GYRUS ACMI INC
  • US12440272B2 patent drawing
  • US12440272B2 patent drawing
  • US12440272B2 patent drawing

AI summary

The present disclosure includes a calculi fracture device having an acoustic transducer for transferring acoustic energy via a primary fragmentation probe to fracture a calculi mass into calculi fragments, an evacuation tube connecting the probe to a pressure source, and a secondary fragmentation device located in an evacuation pathway extending along the fragmentation probe and the evacuation tube to further break up the calculi fragments to inhibit clogging at a more proximal location in the evacuation pathway. A method of inhibiting clogging of a calculi fracture device can include receiving, from a primary fragmentation device, fragments of a calculi mass along a passage of a evacuation pathway of the calculi fracture device and further breaking up the calculi fragments along the passage of the evacuation pathway at a location that is more proximal to a primary fragmentation location.