Internal Convection Cell Using Oxygen Bubbles for Electrolyte Circulation

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Solution Overview

Problem

Existing electrochemical cell systems utilizing a liquid ionically conductive medium require complex and costly flow pumps to circulate the medium, increasing system size and expense, and may lead to shunt currents and stratification issues.

Innovation Solution

An electrochemical cell design incorporating a permeable fuel electrode, an oxidant reduction electrode, and a gas bubble flow generator to create convective flow of the ionically conductive medium through the use of buoyant oxygen bubbles, eliminating the need for external pumps and reducing complexity and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a flow pump is used to circulate the ionically conductive medium, then the medium can be circulated effectively, but the system complexity and size increase

Engineering Contradiction:
Improvecirculation of ionically conductive mediumVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The electrochemical cell uses its own electrochemical reactions to generate gas bubbles that provide the lifting force for circulating the ionically conductive medium. The cell serves itself by using the products of its charging operation (gas bubbles) to drive the flow, eliminating the need for external pumps and making the system self-sufficient.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical flow pump system with a gas-driven natural convection system. Instead of using mechanical force from a pump to circulate the medium, the system uses the buoyancy force of gas bubbles generated electrochemically to lift and circulate the ionically conductive medium through the cell.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If a flow pump is used to circulate the ionically conductive medium, then the medium can be circulated effectively, but the system cost increases

Engineering Contradiction:
Improvecirculation of ionically conductive mediumVSAvoidsystem cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The system uses its own electrochemical reactions to generate the circulation mechanism, eliminating the need for expensive external pumping equipment. The cell produces its own driving force through gas evolution during charging, reducing manufacturing costs and system complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent uses gas bubbles (a transient, low-cost byproduct of electrochemical reaction) as the circulation mechanism instead of expensive, durable mechanical pumps. The gas bubbles are inexpensive and naturally generated, providing a cost-effective solution for medium circulation.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If multiple cells are fluidly joined in a common flow path, then the ionically conductive medium can be circulated among cells, but the system size increases

Engineering Contradiction:
Improvecirculation of ionically conductive medium among cellsVSAvoidsystem size
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The patent divides the system into independent, modular electrochemical cells that each have their own internal circulation paths. Instead of connecting multiple cells in a large common flow path, each cell is segmented and self-contained, allowing circulation within smaller volumes while maintaining overall system functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent enables vertical circulation within each cell using gas bubble lift, utilizing the vertical dimension for flow rather than requiring horizontal expansion through common flow paths. This allows multiple cells to be stacked or arranged without requiring proportionally larger circulation infrastructure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Productivity

If gas bubbles are used to create lifting action, then the ionically conductive medium can be circulated, but the system requires gas generation capability

Engineering Contradiction:
Improvecirculation of ionically conductive mediumVSAvoidgas generation requirement
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The electrochemical cell uses its own electrochemical reactions during charging to generate the gas bubbles needed for circulation. The system produces its own lifting medium through water electrolysis or similar reactions at the electrodes, making the gas generation capability inherent to the cell's normal operation rather than requiring separate gas generation equipment.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The convective flow design enhances ion flow and reduces system complexity and cost by utilizing buoyant oxygen bubbles to circulate the ionically conductive medium, improving discharge kinetics and preventing stratification without the need for external pumps.

Implementation Method 1

a gas bubble flow generator configured to evolve gaseous oxygen bubbles that generate a flow of the ionically conductive medium during a charging operation

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

The convective flow design enhances ion flow and reduces system complexity and cost by utilizing buoyant oxygen bubbles to circulate the ionically conductive medium

Methodology Applied
Scientific EffectConvection: Free Convection

Data Source

PatentUS10910686B2Internal convection cell
Publication Date: 2021.02.02 FORM ENERGY INC
  • US10910686B2 patent drawing
  • US10910686B2 patent drawing
  • US10910686B2 patent drawing

AI summary

An electrochemical cell includes a permeable fuel electrode configured to support a metal fuel thereon, and an oxidant reduction electrode spaced from the fuel electrode. An ionically conductive medium is provided for conducting ions between the fuel and oxidant reduction electrodes, to support electrochemical reactions at the fuel and oxidant reduction electrodes. A charging electrode is also included, selected from the group consisting of (a) the oxidant reduction electrode, (b) a separate charging electrode spaced from the fuel and oxidant reduction electrodes, and (c) a portion of the permeable fuel electrode. The charging electrode is configured to evolve gaseous oxygen bubbles that generate a flow of the ionically conductive medium. One or more flow diverters are also provided in the electrochemical cell, and configured to direct the flow of the ionically conductive medium at least partially through the permeable fuel electrode.