Internal Hull Chines Cooling System for Electric Boat

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Solution Overview

Problem

Traditional marine cooling systems for boats, especially those with battery-powered electric motors, face challenges such as the inability to cool components when the engine is not running and introduce additional drag and failure points with keel coolers, which are also susceptible to damage.

Innovation Solution

A closed cooling system is implemented within the hull of the boat, utilizing chine coolers that exchange thermal energy between a coolant flow and a fluid flow outside the hull, eliminating the need for seawater intake and reducing drag by avoiding external components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional water cooling systems are used, then cooling function is provided, but additional drag and failure points are introduced due to keel coolers mounted outside the hull

Engineering Contradiction:
Improvecooling functionVSAvoiddrag and failure points
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The cooling system extracts the heat exchanger from the external keel location and relocates it to an internal position within the hull. The heat exchanger is now positioned in a recess of the hull structure, eliminating external mounting and associated drag. This extraction resolves the contradiction by removing the harmful external components while preserving the essential cooling function through internal thermal exchange.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The heat exchanger is nested within a recess of the hull structure, specifically in a chine recess. This nesting allows the cooling system to be integrated into the hull's internal geometry rather than adding external attachments. The coolant passages are routed through the hull structure to connect the heat exchanger to the engine compartment, creating a compact integrated assembly that eliminates external drag.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Temperature

If keel coolers are mounted outside the hull, then cooling is achieved, but the system becomes susceptible to damage from collision with submerged objects

Engineering Contradiction:
ImprovecoolingVSAvoiddamage susceptibility
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The heat exchanger is extracted from the external keel location and repositioned inside the hull structure. This extraction removes the vulnerable external component that was previously exposed to collision damage. The internal positioning protects the heat exchanger from submerged objects while maintaining its cooling function through internal thermal exchange with the coolant.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The hull structure itself serves as protective cushioning for the heat exchanger. By nesting the heat exchanger within the hull's recess and routing coolant passages through the hull structure, the design provides built-in protection against collision damage before such damage can occur. The hull material and structure act as a protective barrier that prevents direct impact with submerged objects.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Temperature

If seawater intake through the hull is used, then cooling is provided, but the system requires additional holes drilled through the hull introducing failure points

Engineering Contradiction:
ImprovecoolingVSAvoidhull modifications
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The hull structure serves multiple functions: it provides structural integrity, houses the heat exchanger in a recess, and routes coolant passages through its walls. This multi-functionality eliminates the need for separate seawater intake holes, as the existing hull structure and its coolant passages serve the cooling function. The hull becomes an integrated component of the cooling system rather than a separate structure requiring additional modifications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides continuous cooling for boat components, reduces maintenance, and enhances efficiency by eliminating the need for fresh water cooling pumps and large heat exchangers, while maintaining hydrodynamic performance.

Implementation Method 1

The cooler is configured for the exchange of thermal energy between a flow of coolant in the at least one cooler and a fluid flow outside of the hull via a hull wall positioned between the flow of coolant and the fluid flow

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a pump is configured to urge the flow of coolant along the at least one coolant loop

Methodology Applied
Scientific EffectPumping: Pump

Data Source

PatentUS11066143B2Cooling system for electric propulsion system of watercraft
Publication Date: 2021.07.20 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US11066143B2 patent drawing
  • US11066143B2 patent drawing
  • US11066143B2 patent drawing

AI summary

A cooling system for a boat includes at least one cooler located inside a hull of the boat and closed to the exterior of the hull. The cooler is configured for the exchange of thermal energy between a flow of coolant in the at least one cooler and a fluid flow outside of the hull via a hull wall positioned between the flow of coolant and the fluid flow. One or more coolant passages extend from the at least one cooler defining at least one coolant loop. The one or more coolant passages are configured to deliver the flow of coolant from the at least one cooler to one or more components located along the at least one coolant loop to cool the one or more components, and return the flow of coolant to the at least one cooler.